Brake Master Cylinder (For Hatchback) Installation

Brake. Yaris. Ncp93, 131
Brake System (Other). Yaris. Ncp93, 131

  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o VSC)

  2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ VSC)

  3. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)

  4. INSTALL BATTERY CARRIER

  5. INSTALL BATTERY TRAY

  6. INSTALL BATTERY

  7. BLEED BRAKE LINE

  8. BLEED CLUTCH LINE (for Manual Transaxle)

  9. INSTALL CENTER COWL TOP VENTILATOR LOUVER

Brake Master Cylinder (For Hatchback) -- Installation



1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/o VSC)
  1. Install a new O-ring onto the brake master cylinder sub-assembly.

  1. Install the brake master cylinder sub-assembly with the 2 nuts.

    Torque:
    13 N*m{128 kgf*cm, 9 ft.*lbf}
  1. Using a union nut wrench 10 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

    Torque:
    15 N*m{155 kgf*cm, 11 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (YARIS_NCP93 RM00000482L007X.html).
  1. Connect the brake fluid level warning switch connector.



2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY (w/ VSC)
  1. Install a new O-ring onto the brake master cylinder sub-assembly.

  1. Install the brake master cylinder sub-assembly with the 2 nuts.

    Torque:
    13 N*m{128 kgf*cm, 9 ft.*lbf}
  1. Using a union nut wrench 12 mm, install the 2 brake tubes onto the brake master cylinder sub-assembly.

    Torque:
    20 N*m{199 kgf*cm, 14 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (YARIS_NCP93 RM00000482L007X.html).
  1. Connect the brake fluid level warning switch connector.



3. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)
  1. Connect the clutch reservoir tube with the clip.



4. INSTALL BATTERY CARRIER
  1. Install the battery carrier with the 5 bolts.

    Torque:
    17 N*m{173 kgf*cm, 13 ft.*lbf}
  1. Engage the 6 clamps and connect the wire harness to the battery carrier.



5. INSTALL BATTERY TRAY


6. INSTALL BATTERY
  1. Install the battery onto the battery tray with the battery clamp.

    Torque:
    3.5 N*m{36 kgf*cm, 31 in.*lbf}
  1. Connect the cable to the battery terminal.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


7. BLEED BRAKE LINE
(YARIS_NCP93 RM000003WYV009X.html)


8. BLEED CLUTCH LINE (for Manual Transaxle)
(YARIS_NCP93 RM0000010R704XX.html)


9. INSTALL CENTER COWL TOP VENTILATOR LOUVER


Yaris. Ncp93, 131
  1. Engage the 2 claws and 6 guides and install the cowl top ventilator louver center.

  1. Engage the 2 claws and install the washer hose joint.



    Yaris. Ncp93, 131
  1. Engage the 2 clips and slide the hood to cowl top seal as shown in the illustration.