Rear Air Conditioning Unit (W/O Heater) Reassembly

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Heating Air Conditioning. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY

  2. INSTALL EVAPORATOR SUB-ASSEMBLY

  3. INSTALL REAR BLOWER MOTOR

  4. INSTALL BLOWER RESISTOR

  5. INSTALL REAR COOLING UNIT EXPANSION VALVE

  6. INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY

  7. INSTALL DRAIN COOLER HOSE

  8. INSTALL REAR SIDE NO. 3 AIR DUCT

  9. INSTALL COOLING UNIT BRACKET

Rear Air Conditioning Unit (W/O Heater) -- Reassembly



1. INSTALL WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY


2. INSTALL EVAPORATOR SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

    Compressor oil:
    ND-OIL 8 or equivalent
  1. Install the 2 O-rings to the evaporator.

  1. Install the evaporator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the rear cooling unit case LH with the 12 screws.



3. INSTALL REAR BLOWER MOTOR


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the blower motor with the 3 screws.

  1. Connect the connector.



4. INSTALL BLOWER RESISTOR


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the blower resistor with the 2 screws.

  1. Connect the connector.



5. INSTALL REAR COOLING UNIT EXPANSION VALVE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a 4 mm hexagon wrench, install the expansion valve with the 2 hexagon bolts.

    Torque:
    3.5 N*m{36 kgf*cm, 31 in.*lbf}
  1. Attach the clamp.

  1. Connect the connector.



6. INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

    Compressor oil:
    ND-OIL 8 or equivalent
  1. Install the 2 O-rings to the air conditioner accessory assembly.

  1. Install the air conditioner accessory assembly.

  1. Install the bolt and 2 screws.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install new packing as shown in the illustration.



7. INSTALL DRAIN COOLER HOSE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the drain hose.

  1. Install the screw.



8. INSTALL REAR SIDE NO. 3 AIR DUCT


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the duct with the 2 screws.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


9. INSTALL COOLING UNIT BRACKET


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the bracket with the 2 screws.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}