Front Crankshaft Oil Seal Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  4. DRAIN ENGINE COOLANT

  5. REMOVE V-BANK COVER SUB-ASSEMBLY

  6. REMOVE NO. 1 RADIATOR HOSE

  7. REMOVE FAN SHROUD

  8. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY

  9. DISCONNECT COOLER COMPRESSOR ASSEMBLY

  10. DISCONNECT NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY

  11. REMOVE NO. 1 OIL COOLER BRACKET

  12. REMOVE OIL FILTER BRACKET

  13. REMOVE CRANKSHAFT PULLEY

  14. REMOVE CRANKSHAFT TIMING GEAR KEY

  15. REMOVE FRONT CRANKSHAFT OIL SEAL

Front Crankshaft Oil Seal -- Removal



1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and screw.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.



2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and No. 1 engine under cover.



4. DRAIN ENGINE COOLANT
CAUTION:
Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Remove the radiator cap. Then drain the coolant from the radiator.

  1. Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.



  1. Tighten the 2 cylinder block drain cock plugs.

    Torque:
    13 N*m{133 kgf*cm, 10 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Front Crankshaft Oil Seal  Removal


    Text in Illustration
    *1
    Radiator Reservoir
    *2
    Radiator Cap
    *3
    Radiator Drain Cock Plug
    *4
    Cylinder Block Drain Cock Plug
  1. Tighten the radiator drain cock plug by hand.



5. REMOVE V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Front Crankshaft Oil Seal  Removal
  1. Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

    Text in Illustration
    *1
    Bracket
    *2
    Hook
    *3
    Pin
    *4
    Grommet


6. REMOVE NO. 1 RADIATOR HOSE


7. REMOVE FAN SHROUD


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Loosen the 4 nuts holding the fluid coupling fan.

  1. Remove the fan and generator V-belt (Click here).



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the reservoir hose from the upper radiator tank.

  1. Detach the claw to open the flexible hose clamp.

  1. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.

  1. Remove the 2 bolts holding the fan shroud.

  1. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

    NOTICE:
    Be careful not to damage the radiator core.
  1. Remove the fan pulley.



8. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the sender gauge connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the oil pressure sender gauge.



9. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.

    HINT:
    It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.


10. DISCONNECT NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and disconnect the 2 water by-pass hoses from the oil cooler.



11. REMOVE NO. 1 OIL COOLER BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 nuts and bracket.

  1. Disconnect the ground wire from the cylinder block.



12. REMOVE OIL FILTER BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts, 2 nuts and filter bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 O-rings.



13. REMOVE CRANKSHAFT PULLEY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Front Crankshaft Oil Seal  Removal
  1. Using SST, loosen the crankshaft pulley set bolt until 2 or 3 threads are engaged.

    SST
    09213-70011
    09330-00021
    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Front Crankshaft Oil Seal  Removal
  1. Using the pulley set bolt and SST, remove the crankshaft pulley.

    SST
    09950-50013(09951-05010,09952-05010,09953-05010,09954-05011)
    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn


14. REMOVE CRANKSHAFT TIMING GEAR KEY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the crankshaft timing gear key from the crankshaft.



15. REMOVE FRONT CRANKSHAFT OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, pry out the oil seal.

    NOTICE:
    Do not damage the surface of the oil seal press fit hole and crankshaft.
    HINT:
    Tape the screwdriver tip before use.