Air Conditioning System (For Automatic Air Conditioning System) Heater Relay Circuit

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Heating Air Conditioning. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT NO. 1 HEATER RELAY

CHECK HARNESS AND CONNECTOR (NO. 1 HEATER RELAY - AIR CONDITIONING AMPLIFIER, BATTERY AND BODY GROUND)

CHECK AIR CONDITIONING AMPLIFIER ASSEMBLY

AIR CONDITIONING SYSTEM (for Automatic Air Conditioning System) - Heater Relay Circuit


DESCRIPTION

The No. 1 heater relay is turned on by signals from the air conditioning amplifier assembly. The No. 1 heater relay supplies power to the blower motor control.

WIRING DIAGRAM


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Heater Relay Circuit


INSPECTION PROCEDURE

NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.INSPECT NO. 1 HEATER RELAY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Heater Relay Circuit
  1. Remove the No. 1 heater relay from the driver side junction block assembly (HILUX_TGN26 RM000004R4700TX.html).

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    3 - 4
    Battery voltage is not applied to terminals 1 and 2
    Below 1 Ω
    3 - 5
    10 kΩ or higher
    3 - 4
    Battery voltage is applied to terminals 1 and 2
    10 kΩ or higher
    3 - 5
    Below 1 Ω


NG
REPLACE NO. 1 HEATER RELAY (HILUX_TGN26 RM000004R4700TX.html)
OK


2.CHECK HARNESS AND CONNECTOR (NO. 1 HEATER RELAY - AIR CONDITIONING AMPLIFIER, BATTERY AND BODY GROUND)
  1. Remove the No. 1 heater relay from the driver side junction block assembly (HILUX_TGN26 RM000004R4700TX.html).

  1. Disconnect the G94 air conditioning amplifier assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    No. 1 heater relay terminal 2 - G94-14 (HR)
    Always
    Below 1 Ω
    No. 1 heater relay terminal 2 - Body ground
    Always
    10 kΩ or higher
    No. 1 heater relay terminal 3 - Body ground
    Always
    10 kΩ or higher
    No. 1 heater relay terminal 4 - Body ground
    Always
    Below 1 Ω
  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    Condition
    Specified Condition
    No. 1 heater relay terminal 1 - Body ground
    Ignition switch ON
    11 to 14 V
    Ignition switch off
    Below 1 V
    No. 1 heater relay terminal 5 - Body ground
    Always
    11 to 14 V


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


3.CHECK AIR CONDITIONING AMPLIFIER ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Heater Relay Circuit
  1. Remove the air conditioning amplifier assembly with its connectors still connected (HILUX_TGN26 RM000001K3A024X.html).

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    Switch Condition
    Specified Condition
    G94-14 (HR) - Body ground
    1. Ignition switch off
    2. Blower switch off
    Below 1 V
    1. Ignition switch ON
    2. Blower switch on (LO level)
    Below 1 V
    1. Ignition switch ON
    2. Blower switch off
    11 to 14 V
    Text in Illustration
    *a
    Component with harness connected
    (Air Conditioning Amplifier Assembly)


NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY (HILUX_TGN26 RM000001K3A024X.html)
OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (HILUX_TGN26 RM0000045E301VX.html)