Rear Coil Spring (For Hatchback) Installation

Suspension. Yaris. Ncp93, 131
Rear Suspension. Yaris. Ncp93, 131

  1. INSTALL REAR COIL SPRING LH

  2. INSTALL REAR COIL SPRING RH

  3. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH

  4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

  5. INSTALL REAR FLEXIBLE HOSE LH

  6. INSTALL REAR FLEXIBLE HOSE RH

  7. INSTALL SKID CONTROL SENSOR WIRE LH (w/ ABS)

  8. INSTALL SKID CONTROL SENSOR WIRE RH (w/ ABS)

  9. STABILIZE SUSPENSION

  10. INSTALL REAR WHEEL

  11. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY

  12. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH

  13. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

  14. BLEED BRAKE LINE

  15. BLEED CLUTCH LINE (for Manual Transaxle)

  16. INSPECT REAR WHEEL ALIGNMENT

  17. CHECK SPEED SENSOR SIGNAL (w/ ABS)

  18. CHECK SPEED SENSOR SIGNAL (w/ VSC)

Rear Coil Spring (For Hatchback) -- Installation



1. INSTALL REAR COIL SPRING LH
  1. Install the rear coil spring lower insulator LH onto the rear axle beam assembly.



    Yaris. Ncp93, 131.Rear Suspension.Rear Suspension System (For Sedan).Rear Coil Spring (For Hatchback)  Installation
  1. Install the rear coil spring upper insulator LH so that its gap fits onto the end of rear coil spring LH.

    Text in Illustration
    *a
    Fit


    Yaris. Ncp93, 131
  1. Install the rear coil spring LH onto the rear axle beam assembly.

    Text in Illustration
    Yaris. Ncp93, 131
    Paint Mark
    NOTICE:
    The paint mark of the rear coil spring LH should be towards the underside and rear side of the vehicle.


2. INSTALL REAR COIL SPRING RH
HINT:
Use the same procedure for the RH side as for the LH side.


3. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH
  1. Support the rear axle beam assembly with a jack. Insert a wooden block between the jack and the rear axle spring seat to prevent damage.

  1. Jack up the rear axle beam assembly slowly, and provisionally install the rear shock absorber assembly LH (lower side) with the bolt and nut onto the rear axle beam assembly.



4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH
HINT:
Use the same procedure for the RH side as for the LH side.


5. INSTALL REAR FLEXIBLE HOSE LH
  1. Connect the rear flexible hose LH onto the rear axle beam assembly with a new clip.

  1. Using a union nut wrench (10 mm), install the brake tube to the rear flexible hose LH while holding the rear flexible hose LH with a wrench.

    Torque:
    15 N*m{155 kgf*cm, 11 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (YARIS_NCP93 RM00000482L007X.html).


6. INSTALL REAR FLEXIBLE HOSE RH
HINT:
Use the same procedure for the RH side as for the LH side.


7. INSTALL SKID CONTROL SENSOR WIRE LH (w/ ABS)
  1. Install the skid control sensor wire LH onto the rear axle beam assembly with the nut.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Connect the skid control sensor wire LH connector.



8. INSTALL SKID CONTROL SENSOR WIRE RH (w/ ABS)
HINT:
Use the same procedure for the RH side as for the LH side.


9. STABILIZE SUSPENSION
  1. Lower the vehicle from the jack.

  1. Bounce the vehicle up and down several times to stabilize the suspension.



10. INSTALL REAR WHEEL
Torque:
103 N*m{1050 kgf*cm, 76 ft.*lbf}


11. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY


    Yaris. Ncp93, 131.Rear Suspension.Rear Suspension System (For Sedan).Rear Coil Spring (For Hatchback)  Installation
  1. Suspend the jack on the rear axle spring seat and adjust the length of the rear shock absorber assembly to the reference value.

    Text in Illustration
    *a
    RH Side
    *b
    LH Side
    Length of shock absorber:
    220 mm (8.66 in.)
  1. Fully tighten the 2 bolts.

    Torque:
    90 N*m{918 kgf*cm, 66 ft.*lbf}


12. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH
  1. Fully tighten the rear shock absorber assembly (lower side) with the bolt.

    Torque:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


13. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH
HINT:
Use the same procedure for the RH side as for the LH side.


14. BLEED BRAKE LINE
(YARIS_NCP93 RM000003WYV009X.html)


15. BLEED CLUTCH LINE (for Manual Transaxle)
(YARIS_NCP93 RM0000010R704XX.html)


16. INSPECT REAR WHEEL ALIGNMENT
(YARIS_NCP93 RM000001BCO01RX.html)


17. CHECK SPEED SENSOR SIGNAL (w/ ABS)
(YARIS_NCP93 RM000000XHT097X.html)


18. CHECK SPEED SENSOR SIGNAL (w/ VSC)
(YARIS_NCP93 RM000000XHT098X.html)