Rear Coil Spring (For Hatchback) -- Installation |
1. INSTALL REAR COIL SPRING LH |
Install the rear coil spring lower insulator LH onto the rear axle beam assembly.
Install the rear coil spring upper insulator LH so that its gap fits onto the end of rear coil spring LH.
Text in Illustration *a Fit
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Install the rear coil spring LH onto the rear axle beam assembly.
Text in Illustration Paint Mark - NOTICE:
- The paint mark of the rear coil spring LH should be towards the underside and rear side of the vehicle.
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2. INSTALL REAR COIL SPRING RH |
- HINT:
- Use the same procedure for the RH side as for the LH side.
3. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH |
Support the rear axle beam assembly with a jack. Insert a wooden block between the jack and the rear axle spring seat to prevent damage.
Jack up the rear axle beam assembly slowly, and provisionally install the rear shock absorber assembly LH (lower side) with the bolt and nut onto the rear axle beam assembly.
4. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH |
- HINT:
- Use the same procedure for the RH side as for the LH side.
5. INSTALL REAR FLEXIBLE HOSE LH |
Connect the rear flexible hose LH onto the rear axle beam assembly with a new clip.
Using a union nut wrench (10 mm), install the brake tube to the rear flexible hose LH while holding the rear flexible hose LH with a wrench.
- Torque:
- 15 N*m{155 kgf*cm, 11 ft.*lbf}
- NOTICE:
- Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (YARIS_NCP93 RM00000482L007X.html).
6. INSTALL REAR FLEXIBLE HOSE RH |
- HINT:
- Use the same procedure for the RH side as for the LH side.
7. INSTALL SKID CONTROL SENSOR WIRE LH (w/ ABS) |
Install the skid control sensor wire LH onto the rear axle beam assembly with the nut.
- Torque:
- 6.0 N*m{61 kgf*cm, 53 in.*lbf}
Connect the skid control sensor wire LH connector.
8. INSTALL SKID CONTROL SENSOR WIRE RH (w/ ABS) |
- HINT:
- Use the same procedure for the RH side as for the LH side.
9. STABILIZE SUSPENSION |
Lower the vehicle from the jack.
Bounce the vehicle up and down several times to stabilize the suspension.
10. INSTALL REAR WHEEL |
- Torque:
- 103 N*m{1050 kgf*cm, 76 ft.*lbf}
11. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY |
Suspend the jack on the rear axle spring seat and adjust the length of the rear shock absorber assembly to the reference value.
Text in Illustration *a RH Side *b LH Side - Length of shock absorber:
- 220 mm (8.66 in.)
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Fully tighten the 2 bolts.
- Torque:
- 90 N*m{918 kgf*cm, 66 ft.*lbf}
12. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH |
Fully tighten the rear shock absorber assembly (lower side) with the bolt.
- Torque:
- 49 N*m{500 kgf*cm, 36 ft.*lbf}
13. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH |
- HINT:
- Use the same procedure for the RH side as for the LH side.
14. BLEED BRAKE LINE |
15. BLEED CLUTCH LINE (for Manual Transaxle) |
16. INSPECT REAR WHEEL ALIGNMENT |
17. CHECK SPEED SENSOR SIGNAL (w/ ABS) |
18. CHECK SPEED SENSOR SIGNAL (w/ VSC) |