Front Suspension Member (For Sedan) Removal

Suspension. Yaris. Ncp93, 131
Front Suspension. Yaris. Ncp93, 131

  1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

  2. FIX STEERING WHEEL

  3. REMOVE COLUMN HOLE COVER SILENCER SHEET

  4. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY

  5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  6. REMOVE FRONT WHEEL

  7. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

  8. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

  9. SEPARATE TIE ROD END SUB-ASSEMBLY LH

  10. SEPARATE TIE ROD END SUB-ASSEMBLY RH

  11. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

  12. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

  13. SUPPORT ENGINE ASSEMBLY

  14. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  15. REMOVE STEERING GEAR ASSEMBLY

  16. REMOVE FRONT STABILIZER BRACKET LH

  17. REMOVE FRONT STABILIZER BRACKET RH

  18. REMOVE FRONT STABILIZER BAR

  19. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

  20. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

  21. REMOVE ENGINE MOVING CONTROL ROD COVER (for Cold Area)

  22. REMOVE ENGINE MOVING CONTROL ROD

Front Suspension Member (For Sedan) -- Removal



1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD


2. FIX STEERING WHEEL


    Yaris. Ncp93, 131
  1. Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.



3. REMOVE COLUMN HOLE COVER SILENCER SHEET


    Yaris. Ncp93, 131
  1. Fold back the floor carpet, and then remove the 2 clips and column hole cover silencer sheet.



4. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY


    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Suspension Member (For Sedan)  Removal
  1. Place matchmarks on the steering sliding yoke sub-assembly and the steering gear assembly.

    Text in Illustration
    *1
    Steering Sliding Yoke Sub-assembly
    *a
    Matchmark
  1. Loosen bolt A, remove bolt B and separate the steering sliding yoke sub-assembly from the steering gear assembly.



5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Suspension Member (For Sedan)  Removal
  1. Remove clip A, separate clip B from the body and separate the No. 1 steering column hole cover sub-assembly.

    NOTICE:
    Do not damage clip B.


6. REMOVE FRONT WHEEL


7. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


    Yaris. Ncp93, 131
  1. Remove the nut and separate the stabilizer link from the steering knuckle.

    HINT:
    If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.


8. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedure for the RH side as for the LH side.


9. SEPARATE TIE ROD END SUB-ASSEMBLY LH
  1. Remove the cotter pin and castle nut.



    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Suspension Member (For Sedan)  Removal
  1. Install SST (spacer B) to the threaded section of the tie rod end.

    Text in Illustration
    *1
    Spacer B
    SST
    09960-20010(09961-02060)
    NOTICE:
    Make sure the upper ends of the threaded section of the tie rod end and SST (spacer B) are aligned.


  1. Using SST, separate the tie rod end from the front axle assembly.


    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Suspension Member (For Sedan)  Removal


    Text in Illustration
    *1
    Place the wrench here
    -
    -
    SST
    09960-20010(09961-02010)
    NOTICE:
    1. Make sure to tie the string of SST to the vehicle to prevent SST from dropping.
    2. Install SST so that A and B are parallel.
    3. Be sure to place the wrench on the part indicated in the illustration.
    4. Do not damage the ball joint dust cover.
    5. Do not damage the front disc brake dust cover.


10. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedure for the RH side as for the LH side.


11. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH
  1. Remove the clip and castle nut.



    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Suspension Member (For Sedan)  Removal
  1. Install SST (spacer B) to the threaded section of the lower ball joint.

    Text in Illustration
    *1
    Spacer B
    SST
    09960-20010(09961-02060)
    NOTICE:
    Make sure the upper ends of the threaded section of the lower ball joint and SST (spacer B) are aligned.


  1. Using SST, separate the lower arm.


    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Suspension Member (For Sedan)  Removal


    Text in Illustration
    *1
    Place the wrench here
    -
    -
    SST
    09960-20010(09961-02010)
    NOTICE:
    1. Make sure to tie the string of SST to the vehicle to prevent SST from dropping.
    2. Install SST so that A and B are parallel.
    3. Be sure to place the wrench on the part indicated in the illustration.
    4. Do not damage the lower ball joint dust cover.
    5. Do not damage the drive shaft outboard joint boots.
    6. Do not damage the front disc brake dust cover.


12. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT:
Use the same procedure for the RH side as for the LH side.


13. SUPPORT ENGINE ASSEMBLY


    Yaris. Ncp93, 131
  1. Using a transmission jack and wooden block, support the engine assembly with transaxle.

    Text in Illustration
    Yaris. Ncp93, 131
    Attachment Placement Position


14. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Remove the bolt and separate the engine moving control rod.



    Yaris. Ncp93, 131
  1. Place wooden blocks or plate lift attachments in the positions shown in the illustration and set an engine lifter underneath the front suspension crossmember.

    Text in Illustration
    Yaris. Ncp93, 131
    Front of the Vehicle
    Yaris. Ncp93, 131
    Attachment Placement Positions
    NOTICE:
    1. Place the wooden blocks or plate lift attachments so that the front suspension crossmember sub-assembly is level.
    2. As the front suspension crossmember subassembly is very heavy, be sure to support it securely.


    Yaris. Ncp93, 131
  1. Remove the 6 bolts and front suspension crossmember sub-assembly.



15. REMOVE STEERING GEAR ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the 2 bolts and 2 nuts and remove the steering gear assembly from the suspension crossmember.

    NOTICE:
    Keep the nut from rotating while turning the bolt.


16. REMOVE FRONT STABILIZER BRACKET LH


Yaris. Ncp93, 131
  1. Remove the 2 bolts and the stabilizer bracket.



17. REMOVE FRONT STABILIZER BRACKET RH
HINT:
Use the same procedure for the RH side as for the LH side.


18. REMOVE FRONT STABILIZER BAR


19. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


Yaris. Ncp93, 131
  1. Remove the clip and castle nut.



    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Suspension Member (For Sedan)  Removal
  1. Using SST, separate the lower arm.

    SST
    09628-00011
    NOTICE:
    1. Do not damage the lower arm dust cover.
    2. Suspend SST with a piece of string or the equivalent.


    Yaris. Ncp93, 131
  1. Remove the 2 bolts and lower arm.



20. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT:
Use the same procedure for the RH side as for the LH side.


21. REMOVE ENGINE MOVING CONTROL ROD COVER (for Cold Area)
  1. Remove the 2 clips and the engine mounting control rod cover.



22. REMOVE ENGINE MOVING CONTROL ROD


    Yaris. Ncp93, 131
  1. Remove the bolt and the engine moving control rod.