Fuel Tank (For Sedan) Removal
REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
DRAIN FUEL
REMOVE FRONT FLOOR HEAT INSULATOR NO. 4
REMOVE FUEL TANK PROTECTOR SUB-ASSEMBLY
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
DISCONNECT FUEL TANK BREATHER HOSE
DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY LOWER
REMOVE FUEL TANK ASSEMBLY
Fuel Tank (For Sedan) -- Removal |
1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY |
Remove the fuel suction with pump and gauge tube assembly (YARIS_NCP93 RM000001JUN00MX.html).
3. REMOVE FRONT FLOOR HEAT INSULATOR NO. 4 |
Remove the 2 nuts together with the insulator.
4. REMOVE FUEL TANK PROTECTOR SUB-ASSEMBLY |
Remove the bolt together with the clip.
5. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY |
Release the lock as shown in the illustration, then pull and remove the fuel tank main tube.
- NOTICE:
- Remove any dirt and foreign matter from the clip before performing this work.
- Avoid any scratches or foreign matter on the parts when disconnecting them, as the quick connector has the O-ring that seals the plug.
- Perform this work by hand. Do not use any tools.
- Do not forcibly bend, twist or turn the nylon tube.
- Protect the disconnected parts by covering them with a plastic bag.
- If the connector and pipe are stuck, disconnect the nylon tube by turning it by hand to release them.
6. DISCONNECT FUEL TANK BREATHER HOSE |
Release the lock as shown in the illustration, then pull and remove the fuel tank breather hose.
- NOTICE:
- Remove any dirt and foreign matter from the clip before performing this work.
- Avoid any scratches or foreign matter on the parts when disconnecting, as the quick connector has the O-ring that seals the plug.
- Perform this work by hand. Do not use any tools.
- Do not forcibly bend, twist or turn the nylon tube.
- Protect the disconnected parts by covering them with a plastic bag.
- If the connector and pipe are stuck, disconnect the nylon tube by turning it by hand to release them.
7. DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY LOWER |
Loosen the clamp and disconnect the fuel tank filler pipe.
8. REMOVE FUEL TANK ASSEMBLY |
Remove the 4 bolts and remove the fuel tank.
Remove the fuel tank main tube from the fuel tank.