Fuel Tank (For Sedan) Removal

Engine Hybrid System. Yaris. Ncp93, 131
1Nz-Fe Fuel. Yaris. Ncp93, 131

  1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

  2. DRAIN FUEL

  3. REMOVE FRONT FLOOR HEAT INSULATOR NO. 4

  4. REMOVE FUEL TANK PROTECTOR SUB-ASSEMBLY

  5. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

  6. DISCONNECT FUEL TANK BREATHER HOSE

  7. DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY LOWER

  8. REMOVE FUEL TANK ASSEMBLY

Fuel Tank (For Sedan) -- Removal



1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
  1. Remove the fuel suction with pump and gauge tube assembly (YARIS_NCP93 RM000001JUN00MX.html).



2. DRAIN FUEL


3. REMOVE FRONT FLOOR HEAT INSULATOR NO. 4


Yaris. Ncp93, 131
  1. Remove the 2 nuts together with the insulator.



4. REMOVE FUEL TANK PROTECTOR SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the bolt together with the clip.



5. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Release the lock as shown in the illustration, then pull and remove the fuel tank main tube.

    NOTICE:
    1. Remove any dirt and foreign matter from the clip before performing this work.
    2. Avoid any scratches or foreign matter on the parts when disconnecting them, as the quick connector has the O-ring that seals the plug.
    3. Perform this work by hand. Do not use any tools.
    4. Do not forcibly bend, twist or turn the nylon tube.
    5. Protect the disconnected parts by covering them with a plastic bag.
    6. If the connector and pipe are stuck, disconnect the nylon tube by turning it by hand to release them.


6. DISCONNECT FUEL TANK BREATHER HOSE


Yaris. Ncp93, 131
  1. Release the lock as shown in the illustration, then pull and remove the fuel tank breather hose.

    NOTICE:
    1. Remove any dirt and foreign matter from the clip before performing this work.
    2. Avoid any scratches or foreign matter on the parts when disconnecting, as the quick connector has the O-ring that seals the plug.
    3. Perform this work by hand. Do not use any tools.
    4. Do not forcibly bend, twist or turn the nylon tube.
    5. Protect the disconnected parts by covering them with a plastic bag.
    6. If the connector and pipe are stuck, disconnect the nylon tube by turning it by hand to release them.


7. DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY LOWER


Yaris. Ncp93, 131
  1. Loosen the clamp and disconnect the fuel tank filler pipe.



8. REMOVE FUEL TANK ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the 4 bolts and remove the fuel tank.



    Yaris. Ncp93, 131
  1. Remove the fuel tank main tube from the fuel tank.