Front Suspension Member Removal
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
SECURE STEERING WHEEL
REMOVE COLUMN HOLE COVER SILENCER SHEET
SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
REMOVE ENGINE UNDER COVER LH
REMOVE ENGINE UNDER COVER RH
REMOVE FRONT WHEELS
SEPARATE TIE ROD END SUB-ASSEMBLY LH
SEPARATE TIE ROD END SUB-ASSEMBLY RH
SEPARATE FRONT STABILIZER LINK ASSEMBLY LH
SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
SEPARATE FRONT LOWER SUSPENSION ARM LH
SEPARATE FRONT LOWER SUSPENSION ARM RH
REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
REMOVE FRONT HOOK ASSEMBLY
REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY
REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for TMC Made)
REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (except TMC Made)
REMOVE FRONT STABILIZER BAR
REMOVE STEERING LINK ASSEMBLY
REMOVE FRONT LOWER SUSPENSION ARM LH
REMOVE FRONT LOWER SUSPENSION ARM RH
Front Suspension Member -- Removal |
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD |
Secure the steering wheel with the seat belt in order to prevent rotation.
- HINT:
- This operation is useful to prevent damage to the spiral cable.
3. REMOVE COLUMN HOLE COVER SILENCER SHEET |
Turn back the floor carpet, and remove the 2 clips and column hole cover silencer sheet.
4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY |
Put matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft.
Remove the bolt and separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.
5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY |
Remove clips A and the No. 1 steering column hole cover sub-assembly and disengage clip B from the body.
- NOTICE:
- Do not damage clips A and B.
6. REMOVE ENGINE UNDER COVER LH |
7. REMOVE ENGINE UNDER COVER RH |
9. SEPARATE TIE ROD END SUB-ASSEMBLY LH |
Remove the cotter pin and the nut.
Install SST to the tie rod end.
- SST
- 09960-20010(09961-02060)
- NOTICE:
- Make sure that the upper ends of the tie rod end and SST are aligned.
Using SST, separate the tie rod end from the steering knuckle.
- SST
- 09960-20010(09961-02010)
- CAUTION:
- Apply grease to the threads of the bolt and the tip of SST.
- NOTICE:
- Be sure to tighten the string firmly to secure SST to the steering knuckle to prevent SST from falling off.
- Install SST with the center nut so that A and B are parallel. Otherwise, the dust cover may be damaged.
- Be sure to place the wrench on the part indicated in the illustration.
- Do not damage the front disc brake dust cover.
- Do not damage the ball joint dust cover.
- Do not damage the steering knuckle.
10. SEPARATE TIE ROD END SUB-ASSEMBLY RH |
- HINT:
- Perform the same procedure as the LH side.
11. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH |
Remove the nut and separate the stabilizer link assembly from the front shock absorber with coil spring.
- NOTICE:
- If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.
12. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH |
- HINT:
- Perform the same procedure as the LH side.
13. SEPARATE FRONT LOWER SUSPENSION ARM LH |
Remove the bolt and 2 nuts, and separate the front lower suspension arm from the lower ball joint.
14. SEPARATE FRONT LOWER SUSPENSION ARM RH |
- HINT:
- Perform the same procedure as the LH side.
15. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY |
Remove the 3 bolts and 3 nuts.
Using a transmission jack or equivalent, support the front suspension crossmember sub-assembly.
Remove the 4 bolts and front suspension crossmember sub-assembly.
16. REMOVE FRONT HOOK ASSEMBLY |
Using a transmission jack or equivalent, support the transmission.
Remove the 2 bolts and front hook assembly.
17. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY |
Remove the 4 bolts and center engine mounting member sub-assembly.
18. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for TMC Made) |
Remove the bolt and front suspension member dynamic damper.
19. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (except TMC Made) |
for 2ZR-FE:
Remove the front suspension member dynamic damper.
20. REMOVE FRONT STABILIZER BAR |
Remove the 4 bolts, 2 No. 1 front stabilizer brackets and front stabilizer bar from the front suspension crossmember.
21. REMOVE STEERING LINK ASSEMBLY |
Remove the 4 bolts and steering link assembly from the front suspension crossmember sub-assembly.
22. REMOVE FRONT LOWER SUSPENSION ARM LH |
Remove the 2 bolts, nut, and front lower suspension arm LH from the front suspension crossmember.
- CAUTION:
- Because the nut has its own stopper, do not turn the nut. While securing the nut, loosen bolt.
23. REMOVE FRONT LOWER SUSPENSION ARM RH |
- HINT:
- Perform the same procedure as the LH side.