Front Suspension Member Removal

Suspension. Corolla. Zre142 Aze141
Front Suspension. Corolla. Zre142 Aze141

  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  2. SECURE STEERING WHEEL

  3. REMOVE COLUMN HOLE COVER SILENCER SHEET

  4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

  5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  6. REMOVE ENGINE UNDER COVER LH

  7. REMOVE ENGINE UNDER COVER RH

  8. REMOVE FRONT WHEELS

  9. SEPARATE TIE ROD END SUB-ASSEMBLY LH

  10. SEPARATE TIE ROD END SUB-ASSEMBLY RH

  11. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

  12. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

  13. SEPARATE FRONT LOWER SUSPENSION ARM LH

  14. SEPARATE FRONT LOWER SUSPENSION ARM RH

  15. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  16. REMOVE FRONT HOOK ASSEMBLY

  17. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

  18. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for TMC Made)

  19. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (except TMC Made)

  20. REMOVE FRONT STABILIZER BAR

  21. REMOVE STEERING LINK ASSEMBLY

  22. REMOVE FRONT LOWER SUSPENSION ARM LH

  23. REMOVE FRONT LOWER SUSPENSION ARM RH

Front Suspension Member -- Removal



1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD


2. SECURE STEERING WHEEL


    Corolla. Zre142 Aze141
  1. Secure the steering wheel with the seat belt in order to prevent rotation.

    HINT:
    This operation is useful to prevent damage to the spiral cable.


3. REMOVE COLUMN HOLE COVER SILENCER SHEET


    Corolla. Zre142 Aze141
  1. Turn back the floor carpet, and remove the 2 clips and column hole cover silencer sheet.



4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Suspension Member  Removal
  1. Put matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft.

  1. Remove the bolt and separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.



5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Suspension Member  Removal
  1. Remove clips A and the No. 1 steering column hole cover sub-assembly and disengage clip B from the body.

    NOTICE:
    Do not damage clips A and B.


6. REMOVE ENGINE UNDER COVER LH


7. REMOVE ENGINE UNDER COVER RH


8. REMOVE FRONT WHEELS


9. SEPARATE TIE ROD END SUB-ASSEMBLY LH
  1. Remove the cotter pin and the nut.



    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Suspension Member  Removal
  1. Install SST to the tie rod end.

    SST
    09960-20010(09961-02060)
    NOTICE:
    Make sure that the upper ends of the tie rod end and SST are aligned.


  1. Using SST, separate the tie rod end from the steering knuckle.


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Suspension Member  Removal

    SST
    09960-20010(09961-02010)
    CAUTION:
    Apply grease to the threads of the bolt and the tip of SST.
    NOTICE:
    1. Be sure to tighten the string firmly to secure SST to the steering knuckle to prevent SST from falling off.
    2. Install SST with the center nut so that A and B are parallel. Otherwise, the dust cover may be damaged.
    3. Be sure to place the wrench on the part indicated in the illustration.
    4. Do not damage the front disc brake dust cover.
    5. Do not damage the ball joint dust cover.
    6. Do not damage the steering knuckle.


10. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT:
Perform the same procedure as the LH side.


11. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Suspension Member  Removal
  1. Remove the nut and separate the stabilizer link assembly from the front shock absorber with coil spring.

    NOTICE:
    If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.


12. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Perform the same procedure as the LH side.


13. SEPARATE FRONT LOWER SUSPENSION ARM LH


    Corolla. Zre142 Aze141
  1. Remove the bolt and 2 nuts, and separate the front lower suspension arm from the lower ball joint.



14. SEPARATE FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as the LH side.


15. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the 3 bolts and 3 nuts.



    Corolla. Zre142 Aze141
  1. Using a transmission jack or equivalent, support the front suspension crossmember sub-assembly.



  1. Remove the 4 bolts and front suspension crossmember sub-assembly.


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Suspension Member  Removal



16. REMOVE FRONT HOOK ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a transmission jack or equivalent, support the transmission.



    Corolla. Zre142 Aze141
  1. Remove the 2 bolts and front hook assembly.



17. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the 4 bolts and center engine mounting member sub-assembly.



18. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for TMC Made)


    Corolla. Zre142 Aze141
  1. Remove the bolt and front suspension member dynamic damper.



19. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (except TMC Made)


  1. for 2ZR-FE:



      Corolla. Zre142 Aze141
    1. Remove the front suspension member dynamic damper.



20. REMOVE FRONT STABILIZER BAR


    Corolla. Zre142 Aze141
  1. Remove the 4 bolts, 2 No. 1 front stabilizer brackets and front stabilizer bar from the front suspension crossmember.



21. REMOVE STEERING LINK ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the 4 bolts and steering link assembly from the front suspension crossmember sub-assembly.



22. REMOVE FRONT LOWER SUSPENSION ARM LH


    Corolla. Zre142 Aze141
  1. Remove the 2 bolts, nut, and front lower suspension arm LH from the front suspension crossmember.

    CAUTION:
    Because the nut has its own stopper, do not turn the nut. While securing the nut, loosen bolt.


23. REMOVE FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as the LH side.