Clutch Master Cylinder Installation

Install a new gasket to the clutch master cylinder assembly.

Install the clutch master cylinder with the 2 nuts.

Torque:

12 N*m{120 kgf*cm, 9 ft.*lbf}

Install a new gasket to the clutch master cylinder assembly.

Install the clutch master cylinder with the 2 nuts.

Torque:

12 N*m{120 kgf*cm, 9 ft.*lbf}

Using SST, connect the clutch line.

SST

09023-00101

Torque:

15 N*m{155 kgf*cm, 11 ft.*lbf}

Connect the clutch reservoir tube to the clutch master cylinder with the clip.

NOTICE:

1. Connect the clutch reservoir tube so that it will not be twisted.
   
2. Make sure that the green mark is positioned as shown in the illustration.
   

Apply MP grease to the contact surface of the pin and clevis bushing.

Connect the clevis to the clutch pedal with the pin and a new clip.

HINT:

Install the pin from the left side of the vehicle.

Connect each connector.

Install the combination meter assembly with the 4 screws <E>.

Engage the guide and the 4 claws.

Install the instrument cluster finish panel with the 2 clips.

Engage the 2 claws and 2 clips to install the lower instrument panel finish panel.

Connect each connector.

Engage the 3 claws and 2 clips to install the No. 1 instrument panel sub-assembly.

Install the air hose and connect the connector.

Engage the 2 claws and the DLC3.

Engage the claw and the 4 clips.

Instal the lower instrument panel finish panel LH with the screw <B> and bolt <A>.

Engage the 2 clips.

Install the cowl side trim sub-assembly LH with the cowl side trim clip.

Engage the 7 claws and 3 clips, then install the front door scuff plate LH.

Install the outer cowl top panel sub-assembly with the 4 bolts and 4 nuts.

Torque:

:

N*m{ kgf*cm}

Bolt:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Nut:

85 N*m{867 kgf*cm, 62 ft.*lbf}

Install the air cleaner case with the 3 bolts.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Connect the hose clamp.

Install the air cleaner filter element onto the air cleaner case.

Insert the hinges. Install the air cleaner cap sub-assembly with the 2 bolts.

Align the matchmarks of the No. 1 air cleaner hose and throttle body, and then connect the air cleaner hose No. 1 to the throttle body and unfasten the No. 1 air cleaner hose clamp.

NOTICE:

Make sure that the hose clamp is at the correct angle.

Connect the No. 2 ventilation hose to the air cleaner hose.

Connect the purge line hose to the clamp (^*1).

Connect the 2 purge VSV vacuum hoses (^*2).

Connect the purge VSV connector (^*3).

Connect the mass air flow meter connector (^*4).

Fill the brake reservoir with brake fluid and bleed the clutch system.

Torque:

8.3 N*m{85 kgf*cm, 74 in.*lbf}

Check the brake fluid (CAMRY_ACV40 RM000000SRF007X.html).

HINT:

1. Check for leakage in the brake system.
   
2. Check for leakage in the clutch system.
   

Check the fluid level.
If brake fluid level is lowered, check for leakage and inspect the disc brake pad. If necessary, refill the reservoir with brake fluid after repair and replacement.

Fluid:

SAE J1703 or FMVSS No. 116 DOT 3