Front Suspension Lower No. 1 Arm Removal

Suspension & Axle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Suspension. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE FRONT WHEEL

  2. REMOVE HOOD SUB-ASSEMBLY

  3. SUSPEND ENGINE ASSEMBLY (for 1AZ-FE, 2AZ-FE)

  4. SUSPEND ENGINE ASSEMBLY (for 2GR-FE)

  5. SUSPEND ENGINE ASSEMBLY (for 3ZR-FAE)

  6. REMOVE FRONT STABILIZER LINK ASSEMBLY LH

  7. DISCONNECT FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY LH

  8. DISCONNECT FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY RH

  9. DISCONNECT FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  10. REMOVE FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY LH

  11. REMOVE FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY RH

Front Suspension Lower No. 1 Arm -- Removal



1. REMOVE FRONT WHEEL


2. REMOVE HOOD SUB-ASSEMBLY
  1. Remove the hood (RAV4_ACA30 RM00000161Z00KX.html).



3. SUSPEND ENGINE ASSEMBLY (for 1AZ-FE, 2AZ-FE)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Suspension Lower No. 1 Arm  Removal
  1. Install the No. 1 and No. 2 engine hangers with the bolts as shown in the illustration.

    Part No.:
    Item
    Part No.
    No. 1 engine hanger
    12281-28010
    No. 2 engine hanger
    12282-28010
    Bolt
    91512-61020
    Torque:
    38 N*m{387 kgf*cm, 28 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the sling device to the engine hangers and chain block.

  1. Carefully remove the engine with transaxle from the vehicle.



4. SUSPEND ENGINE ASSEMBLY (for 2GR-FE)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Suspension Lower No. 1 Arm  Removal
  1. Install the No. 1 and No. 2 engine hangers with the 4 bolts as shown in the illustration.

    Torque:
    33 N*m{337 kgf*cm, 24 ft.*lbf}
    Part Name
    Part No.
    No. 1 engine hanger
    12281-31120
    No. 2 engine hanger
    12282-31100
    Bolt
    91671-10825
    HINT:
    1. Insert the claw of the hanger into hole of the cylinder head.
    2. Fit the fork part of the hanger onto the rib of the cylinder head.
  1. Install an engine sling device to the engine and hold the engine with a chain block.

    CAUTION:
    Do not raise the engine more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.
  1. Set an engine lifter underneath the engine.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and 2 nuts, and disconnect the engine mounting insulator RH.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and nut, and disconnect the engine mounting insulator LH.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 6 bolts and front suspension member brace rear RH and LH.

  1. Remove the 6 bolts, crossmember and suspension member.

  1. Using the chain block, slowly remove the engine from the vehicle and the intermediate shaft from the pinion. Then set the engine on the engine lifter.

    NOTICE:
    1. Make sure that the engine is clear of all wiring and hoses.
    2. While lowering the engine from the vehicle, do not allow it to contact the vehicle.
    HINT:
    Place the engine on wooden blocks or equivalent so that the engine is level.


5. SUSPEND ENGINE ASSEMBLY (for 3ZR-FAE)
  1. Set an engine lifter underneath the engine.

    HINT:
    Place the engine on wooden blocks or equivalent so that the engine is level.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and 2 nuts, and disconnect the engine mounting insulator RH.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and nut, and disconnect the engine mounting insulator LH.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 6 bolts and front suspension member brace rear RH and LH.

  1. Remove the 2 bolts and front suspension crossmember.

  1. Operate the engine lifter and slowly remove the engine from the vehicle.

    NOTICE:
    1. Make sure that the engine is clear of all wiring and hoses.
    2. While lowering the engine from the vehicle, do not allow it to contact the vehicle.


6. REMOVE FRONT STABILIZER LINK ASSEMBLY LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 nuts and stabilizer link.



7. DISCONNECT FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 nuts and bolt, and disconnect the lower arm from the ball joint.



8. DISCONNECT FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


9. DISCONNECT FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 nuts, 2 bolts and rear engine mounting insulator.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt from the suspension member.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Front Suspension Lower No. 1 Arm  Removal
  1. Support the crossmember with the jack.

  1. Remove the bolts labeled A.

    1. Remove the 4 bolts from the member reinforcement.

  1. Remove the bolts labeled B.

    1. Remove the 4 bolts from the member brace.

  1. Remove the bolts labeled C.

    1. Remove the 2 bolts from the member brace.

  1. Slowly lower the jack, and disconnect the crossmember from the vehicle.



10. REMOVE FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and nut from the suspension member (front side).



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt and nut from the suspension member (rear side). Then remove the lower arm.



11. REMOVE FRONT SUSPENSION LOWER NO. 1 ARM SUB-ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.