Clutch Unit (For 3Zr-Fae) Removal

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Clutch. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

  2. REMOVE ORIFICE TO FLEXIBLE HOSE TUBE

  3. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE

  4. REMOVE CLUTCH ORIFICE ASSEMBLY

  5. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

  6. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

  7. REMOVE CLUTCH COVER ASSEMBLY

  8. REMOVE CLUTCH DISC ASSEMBLY

Clutch Unit (For 3Zr-Fae) -- Removal


NOTICE:
When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.


1. REMOVE MANUAL TRANSAXLE ASSEMBLY

  1. for EB61:
    Remove the manual transaxle assembly (RAV4_ACA30 RM000001B3W02LX.html).

  1. for EB61F:
    Remove the manual transaxle assembly (RAV4_ACA30 RM000001B3W02WX.html).



2. REMOVE ORIFICE TO FLEXIBLE HOSE TUBE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, separate the orifice to flexible hose tube from the clutch orifice assembly.

  1. Remove the bolt and orifice to flexible hose tube.



3. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, remove the clutch release cylinder to accumulator tube.



4. REMOVE CLUTCH ORIFICE ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 bolts and clutch orifice assembly.



5. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

  1. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.



6. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the clutch tube boot from the manual transaxle assembly.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 3 bolts and clutch release with bearing cylinder assembly and clutch release cylinder to bleeder tube.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.



7. REMOVE CLUTCH COVER ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Clutch.Clutch System (For 1Az-Fe, 2Az-Fe).Clutch Unit (For 3Zr-Fae) Removal

  1. Put matchmarks on the clutch cover assembly and flywheel sub-assembly.

    Text in Illustration
    *1
    		Matchmark

  1. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

  1. Remove the set bolts and pull off the clutch cover assembly.

    NOTICE:
    Do not drop the clutch disc assembly.


8. REMOVE CLUTCH DISC ASSEMBLY