Manual Transaxle Assembly Removal

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Eb61 Manual Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

  2. REMOVE STARTER ASSEMBLY

  3. REMOVE ENGINE WIRE

  4. REMOVE MANUAL TRANSAXLE ASSEMBLY

  5. REMOVE FRONT ENGINE MOUNTING BRACKET

  6. REMOVE ENGINE MOUNTING BRACKET LH

  7. REMOVE REAR ENGINE MOUNTING BRACKET

  8. REMOVE ORIFICE TO FLEXIBLE HOSE TUBE

  9. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE

  10. REMOVE CLUTCH ORIFICE ASSEMBLY

  11. REMOVE CLUTCH FLEXIBLE HOSE BRACKET

  12. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

  13. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

  14. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

Manual Transaxle Assembly -- Removal


NOTICE:
When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.


1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

  1. Remove the engine assembly with transaxle (RAV4_ACA30 RM000003PXM003X.html).



2. REMOVE STARTER ASSEMBLY

  1. Remove the starter assembly (RAV4_ACA30 RM000000YQ4010X.html).



3. REMOVE ENGINE WIRE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the bolt, clamp and engine wire.



4. REMOVE MANUAL TRANSAXLE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Disconnect the back-up light switch connector and remove the bolt and engine wire from the manual transaxle.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 8 bolts and manual transaxle.



5. REMOVE FRONT ENGINE MOUNTING BRACKET


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 4 bolts and front engine mounting bracket.



6. REMOVE ENGINE MOUNTING BRACKET LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 4 bolts and engine mounting bracket LH.



7. REMOVE REAR ENGINE MOUNTING BRACKET


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 4 bolts and rear engine mounting bracket.



8. REMOVE ORIFICE TO FLEXIBLE HOSE TUBE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, separate the orifice to flexible hose tube from the clutch orifice assembly.

  1. Remove the bolt and orifice to flexible hose tube.



9. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, remove the clutch release cylinder to accumulator tube.



10. REMOVE CLUTCH ORIFICE ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 2 bolts and clutch orifice assembly.



11. REMOVE CLUTCH FLEXIBLE HOSE BRACKET


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the bolt and clutch flexible hose bracket from the manual transaxle.



12. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, separate the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

  1. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.



13. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the clutch tube boot from the manual transaxle assembly.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the 3 bolts and clutch release with bearing cylinder assembly and clutch release cylinder to bleeder tube.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Using a union nut wrench, remove the clutch release cylinder to bleeder tube from the clutch release with bearing cylinder assembly.



14. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Remove the bolt and speedometer driven hole cover sub-assembly from the transaxle case.

  1. Remove the O-ring from the speedometer driven hole cover sub-assembly.