Generator Removal

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Charging. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE RADIATOR ASSEMBLY

  2. REMOVE FRONT WHEEL RH

  3. REMOVE REAR ENGINE UNDER COVER RH

  4. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

  5. REMOVE RADIATOR RESERVOIR TANK

  6. REMOVE FAN AND GENERATOR V BELT

  7. REMOVE GENERATOR ASSEMBLY

Generator -- Removal



1. REMOVE RADIATOR ASSEMBLY
  1. Remove the radiator (RAV4_ACA30 RM000001X9G00MX.html).



2. REMOVE FRONT WHEEL RH


3. REMOVE REAR ENGINE UNDER COVER RH
  1. Remove the 2 bolts, 4 screw, 10 clips and under cover.



4. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Removal
  1. Remove the 4 bolts and reinforcement.



5. REMOVE RADIATOR RESERVOIR TANK


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts, 2 hoses and reservoir tank.



6. REMOVE FAN AND GENERATOR V BELT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Rotate the tensioner pulley counterclockwise to loosen the belt tension. Then remove the V-ribbed belt.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Removal
  1. While turning the belt tensioner counterclockwise, align its holes, and then insert a 5 mm bi-hexagon wrench into the holes to fix the V-ribbed belt tensioner in place.



7. REMOVE GENERATOR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Disconnect the 2 wire harness clamps.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the terminal cap.

  1. Remove the nut and disconnect the generator wire from terminal B.

  1. Disconnect the generator connector from the generator.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Charging.Charging System.Generator  Removal
  1. Remove the bolt from the cylinder block.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and generator.