Air Conditioning System (For Automatic Air Conditioning System) Viscous Heater With Magnet Clutch Circuit


DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING GTS (VISCOUS HEATER)

CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - BATTERY)

INSPECT VISCOUS HEATER RELAY (VISCUS)

CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY)

CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - AIR CONDITIONING AMPLIFIER ASSEMBLY)

INSPECT VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY)

CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - AIR CONDITIONING AMPLIFIER ASSEMBLY)

INSPECT VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY

AIR CONDITIONING SYSTEM (for Automatic Air Conditioning System) - Viscous Heater with Magnet Clutch Circuit


DESCRIPTION

When the idle up switch assembly is pushed, the air conditioning amplifier assembly turns on the viscous heater relay and operates the viscous heater. If the viscous heater does not operate when the idle up switch assembly is pushed, there may be a problem in the circuit shown below.

WIRING DIAGRAM


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Viscous Heater With Magnet Clutch Circuit


INSPECTION PROCEDURE

NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.PERFORM ACTIVE TEST USING GTS (VISCOUS HEATER)
  1. Select the Active Test, use the GTS to generate a control command, and then check that the viscous heater with magnet clutch assembly operates (LandCruiser RM000002LIV040X.html).

    Air Conditioner
    Tester Display
    Test Part
    Control Range
    Diagnostic Note
    Viscous Heater
    Viscous heater with magnet clutch assembly operation
    ON or OFF
    -
    OK:
    The display is as specified in the normal condition column.


NG
Go to step 2
OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (LandCruiser RM0000045E302NX.html)

2.CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - BATTERY)


  1. except 1GD-FTV, w/ Urea SCR System:



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Viscous Heater With Magnet Clutch Circuit
    1. Remove the VISCUS relay from the engine room No. 1 relay block, junction block.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage:
      Tester Connection
      Condition
      Specified Condition
      VISCUS relay terminal 5 - Body ground
      Ignition switch ON
      11 to 14 V
      VISCUS relay terminal 2 - Body ground
      Always
      11 to 14 V
      Text in Illustration
      *1
      VISCUS Relay
      *a
      Component without relay installed
      (Engine Room No. 1 Relay Block, Junction Block)


  1. for 1GD-FTV, w/ Urea SCR System:



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Air Conditioning System (For Automatic Air Conditioning System)  Viscous Heater With Magnet Clutch Circuit
    1. Remove the VISCUS relay from the engine room No. 1 relay block, junction block.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage:
      Tester Connection
      Condition
      Specified Condition
      VISCUS relay terminal 5 - Body ground
      Ignition switch ON
      11 to 14 V
      VISCUS relay terminal 2 - Body ground
      Always
      11 to 14 V
      Text in Illustration
      *1
      VISCUS Relay
      *a
      Component without relay installed
      (Engine Room No. 1 Relay Block, Junction Block)


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


3.INSPECT VISCOUS HEATER RELAY (VISCUS)
  1. Remove the viscous heater relay (VISCUS) from engine room No. 1 relay block, junction block.

  1. Inspect the viscous heater relay (VISCUS) (LandCruiser RM0000012HP07DX.html).

Result
Result
Proceed to
OK (for 1KD-FTV)
A
OK (for 1GD-FTV)
B
NG
C


B
Go to step 7

C
REPLACE VISCOUS HEATER RELAY (VISCUS)
A


4.CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY)
  1. Remove the VISCUS relay from the engine room No. 1 relay block, junction block.

  1. Disconnect the C94 viscous heater with magnet clutch assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    VISCUS relay terminal 3 - C94-1
    Always
    Below 1 Ω
    VISCUS relay terminal 3 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


5.CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - AIR CONDITIONING AMPLIFIER ASSEMBLY)
  1. Remove the VISCUS relay from the engine room No. 1 relay block, junction block.

  1. Disconnect the G25 air conditioning amplifier assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    VISCUS relay terminal 2 - G25-16 (MG+)
    Always
    Below 1 Ω
    VISCUS relay terminal 2 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


6.INSPECT VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY
  1. Remove the viscous heater with magnet clutch assembly (LandCruiser RM000003AO300GX.html).

  1. Inspect the viscous heater with magnet clutch assembly (LandCruiser RM000005TX2000X.html).



NG
REPLACE VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY (LandCruiser RM000003AO300GX.html)
OK

REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY (LandCruiser RM0000039R5028X.html)

7.CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY)
  1. Remove the VISCUS relay from the engine room No. 1 relay block, junction block.

  1. Disconnect the r4 viscous heater with magnet clutch assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    VISCUS relay terminal 3 - r4-1
    Always
    Below 1 Ω
    VISCUS relay terminal 3 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


8.CHECK HARNESS AND CONNECTOR (ENGINE ROOM NO. 1 RELAY BLOCK, JUNCTION BLOCK - AIR CONDITIONING AMPLIFIER ASSEMBLY)
  1. Remove the VISCUS relay from the engine room No. 1 relay block, junction block.

  1. Disconnect the G25 air conditioning amplifier assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    VISCUS relay terminal 2 - G25-16 (MG+)
    Always
    Below 1 Ω
    VISCUS relay terminal 2 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


9.INSPECT VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY
  1. Remove the viscous heater with magnet clutch assembly (LandCruiser RM000003AO300HX.html).

  1. Inspect the viscous heater with magnet clutch assembly (LandCruiser RM000005TX1000X.html).



NG
REPLACE VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY (LandCruiser RM000003AO300HX.html)
OK

REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY (LandCruiser RM0000039R5028X.html)