Starter (For 2.0 Kw Type) Disassembly


  1. REMOVE STARTER YOKE ASSEMBLY

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

  4. REMOVE STARTER ARMATURE ASSEMBLY

Starter (For 2.0 Kw Type) -- Disassembly



1. REMOVE STARTER YOKE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Starting.Starting System.Starter (For 2.0 Kw Type)  Disassembly
  1. Remove the nut, and then disconnect the lead wire from terminal C.

  1. Remove the 2 through bolts.

  1. Pull out the starter yoke together with the starter armature.

  1. Remove the O-ring from the starter yoke.



2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 screws and magnet starter switch.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Starting.Starting System.Starter (For 2.0 Kw Type)  Disassembly
  1. Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

    Text in Illustration
    *1
    Starter Drive Housing
    *2
    Starter Clutch
    *3
    Return Spring
    *4
    Clutch Roller
    *5
    Retainer
    *6
    Idle Gear


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Starting.Starting System.Starter (For 2.0 Kw Type)  Disassembly
  1. Using a magnet hand, remove the steel ball from the clutch.

    Text in Illustration
    *1
    Magnet Hand


3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Starting.Starting System.Starter (For 2.0 Kw Type)  Disassembly
  1. Remove the 2 screws and commutator end frame from the starter yoke.

  1. Remove the O-ring from the starter yoke.



  1. Disconnect the 4 brushes from the starter brush holder.



      Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.2Tr-Fe Starting.Starting System.Starter (For 2.0 Kw Type)  Disassembly
    1. Using a screwdriver, hold back the brush spring.

    2. Disconnect the brush from the brush holder.

  1. Remove the brush holder from the starter yoke.



4. REMOVE STARTER ARMATURE ASSEMBLY
  1. Remove the starter armature from the starter yoke.