Starter (For 2.0 Kw Type) -- Disassembly |
| 1. REMOVE STARTER YOKE ASSEMBLY |
Remove the nut, and then disconnect the lead wire from terminal C.
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Remove the 2 through bolts.
Pull out the starter yoke together with the starter armature.
Remove the O-ring from the starter yoke.
| 2. REMOVE MAGNET STARTER SWITCH ASSEMBLY |
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Remove the 2 screws and magnet starter switch.
Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.
Text in Illustration *1 Starter Drive Housing *2 Starter Clutch *3 Return Spring *4 Clutch Roller *5 Retainer *6 Idle Gear
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Using a magnet hand, remove the steel ball from the clutch.
Text in Illustration *1 Magnet Hand
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| 3. REMOVE STARTER BRUSH HOLDER ASSEMBLY |
Remove the 2 screws and commutator end frame from the starter yoke.
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Remove the O-ring from the starter yoke.
Disconnect the 4 brushes from the starter brush holder.
Using a screwdriver, hold back the brush spring.
Disconnect the brush from the brush holder.
Remove the brush holder from the starter yoke.
| 4. REMOVE STARTER ARMATURE ASSEMBLY |
Remove the starter armature from the starter yoke.