Starter (For 2.0 Kw Type) Disassembly


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  2. REMOVE STARTER YOKE ASSEMBLY

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

  4. REMOVE STARTER ARMATURE ASSEMBLY

Starter (For 2.0 Kw Type) -- Disassembly



1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the nut and disconnect the lead wire from terminal C.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 nuts from the repair service starter kit while holding the magnet starter switch assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Pull the magnet starter switch assembly and, while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever and remove the magnet starter switch assembly.



2. REMOVE STARTER YOKE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a T25 "TORX" socket wrench, remove the 2 bolts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the starter yoke assembly and starter commutator end frame assembly from the repair service starter kit.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the starter armature plate from the starter yoke assembly or repair service starter kit.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 3 planetary gears from the repair service starter kit.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the rubber seal from the repair service starter kit.



3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the 2 screws from the starter commutator end frame assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the starter commutator end frame assembly from the starter yoke assembly.

    NOTICE:
    While holding down the lead wire, remove the starter commutator end frame assembly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the starter brush holder assembly so that they are held in place by the springs.

  1. Remove the starter brush holder assembly.



4. REMOVE STARTER ARMATURE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Remove the starter armature assembly from the starter yoke assembly.