Starter (For 2.0 Kw Type) Disassembly
REMOVE MAGNET STARTER SWITCH ASSEMBLY
REMOVE STARTER YOKE ASSEMBLY
REMOVE STARTER BRUSH HOLDER ASSEMBLY
REMOVE STARTER ARMATURE ASSEMBLY
Starter (For 2.0 Kw Type) -- Disassembly |
1. REMOVE MAGNET STARTER SWITCH ASSEMBLY |
Remove the nut and disconnect the lead wire from terminal C.
Remove the 2 nuts from the repair service starter kit while holding the magnet starter switch assembly.
Pull the magnet starter switch assembly and, while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever and remove the magnet starter switch assembly.
2. REMOVE STARTER YOKE ASSEMBLY |
Using a T25 "TORX" socket wrench, remove the 2 bolts.
Remove the starter yoke assembly and starter commutator end frame assembly from the repair service starter kit.
Remove the starter armature plate from the starter yoke assembly or repair service starter kit.
Remove the 3 planetary gears from the repair service starter kit.
Remove the rubber seal from the repair service starter kit.
3. REMOVE STARTER BRUSH HOLDER ASSEMBLY |
Remove the 2 screws from the starter commutator end frame assembly.
Remove the starter commutator end frame assembly from the starter yoke assembly.
- NOTICE:
- While holding down the lead wire, remove the starter commutator end frame assembly.
Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the starter brush holder assembly so that they are held in place by the springs.
Remove the starter brush holder assembly.
4. REMOVE STARTER ARMATURE ASSEMBLY |
Remove the starter armature assembly from the starter yoke assembly.