Sfi System Starter Signal Circuit


DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK IF VEHICLE IS EQUIPPED WITH ENTRY AND START SYSTEM

READ VALUE USING GTS

CHECK ST RELAY (POWER SOURCE)

INSPECT RELAY (ST RELAY)

CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND)

CHECK HARNESS AND CONNECTOR (ST RELAY - CLUTCH START SWITCH ASSEMBLY, ECM)

INSPECT CLUTCH START SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - CLUTCH START SWITCH ASSEMBLY)

INSPECT IGNITION OR STARTER SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ST RELAY, ECM)

INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY, ECM)

INSPECT IGNITION OR STARTER SWITCH ASSEMBLY

READ VALUE USING GTS (STARTER SIGNAL)

INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY, ECM)

CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU - PARK/NEUTRAL POSITION SWITCH ASSEMBLY, ECM)

SFI SYSTEM - Starter Signal Circuit


DESCRIPTION

While the engine is being cranked, current flows from terminal ST1 of the ignition switch to the park/neutral position switch (for automatic transmission) or clutch start switch (for manual transmission) and also flows to terminal STA of the ECM (STA Signal).

WIRING DIAGRAM

Refer to DTC P0617 (LandCruiser RM000000TA01KOX_05.html).

INSPECTION PROCEDURE

NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
HINT:
This chart is based on the premise that the engine can be cranked normally. If the engine does not crank normally, proceed to Problem Symptoms Table (LandCruiser RM000000PDG10AX.html).
1.CHECK IF VEHICLE IS EQUIPPED WITH ENTRY AND START SYSTEM
  1. Confirm the vehicle specifications.

Result:
Result
Proceed to
w/o Entry and Start System
A
w/ Entry and Start System
B


B
Go to step 14
A


2.READ VALUE USING GTS
  1. Connect the GTS to DLC3.

  1. Turn the ignition switch to ON.

  1. Turn the GTS on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List / Primary / Starter Signal.

  1. Check the value displayed on the GTS when the ignition switch is turned to the ON and START positions.


OK:

Ignition Switch Position
Starter Signal
ON
OFF
START
ON


NG
Go to step 3
OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (LandCruiser RM000000VNL00AX.html)

3.CHECK ST RELAY (POWER SOURCE)
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Remove the ST relay from the engine room relay block assembly.
  1. Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection
Condition
Specified Condition
ST relay terminal 2 - Body ground
Engine cranking
11 to 14 V
HINT:
The engine does not crank because the relay is not installed.
Text in Illustration
*1
Engine Room Relay Block Assembly
*2
ST Relay
Result:
Result
Proceed to
OK
A
NG (for Manual Transmission Models)
B
NG (for Automatic Transmission Models)
C


B
Go to step 6

C
Go to step 10
A


4.INSPECT RELAY (ST RELAY)
  1. Inspect the ST relay (LandCruiser RM000001FFP05EX_01_0001.html).



NG
REPLACE RELAY (ST RELAY)
OK


5.CHECK HARNESS AND CONNECTOR (ST RELAY - BODY GROUND)
  1. Remove the ST relay from the engine room relay block assembly.

  1. Measure the resistance according to the value(s) in the table below.


Standard Resistance:

Tester Connection
Condition
Specified Condition
ST relay terminal 1 - Body ground
Always
Below 1 Ω

Result:

Result
Proceed to
OK (for Manual Transmission Models)
A
OK (for Automatic Transmission Models)
B
NG
C


B
REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - PARK/NEUTRAL POSITION SWITCH)

C
REPAIR OR REPLACE HARNESS OR CONNECTOR (ST RELAY - BODY GROUND)
A

REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - CLUTCH PEDAL SWITCH)

6.CHECK HARNESS AND CONNECTOR (ST RELAY - CLUTCH START SWITCH ASSEMBLY, ECM)
  1. Remove the ST relay from the engine room relay block assembly.

  1. Disconnect the clutch start switch assembly connector.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.


Standard Resistance:

Tester Connection
Condition
Specified Condition
ST relay terminal 2 - A41-1
Always
Below 1 Ω
ST relay terminal 2 - C154-17 (STA)
Always
Below 1 Ω
ST relay terminal 2, A41-1 or C154-17 (STA) - Body ground
Always
10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


7.INSPECT CLUTCH START SWITCH ASSEMBLY
  1. Inspect the clutch start switch assembly (See page)LandCruiser RM0000032S300DX.html.



NG
REPLACE CLUTCH START SWITCH ASSEMBLY (LandCruiser RM00000176C00OX.html)
OK


8.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - CLUTCH START SWITCH ASSEMBLY)
  1. Disconnect the ignition switch assembly connector.

  1. Disconnect the clutch start switch assembly connector.

  1. Measure the resistance according to the value(s) in the table below.


Standard Resistance:

Tester Connection
Condition
Specified Condition
G2-1 (ST1) - A41-2
Always
Below 1 Ω
G2-1 (ST1) or A41-2 - Body ground
Always
10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


9.INSPECT IGNITION OR STARTER SWITCH ASSEMBLY
  1. Inspect the ignition switch assembly (LandCruiser RM00000474M00DX.html).



NG
REPLACE IGNITION OR STARTER SWITCH ASSEMBLY (LandCruiser RM000000YK103JX.html)
OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IGNITION SWITCH ASSEMBLY)

10.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ST RELAY, ECM)
  1. Remove the ST relay from the engine room relay block assembly.

  1. Disconnect the park/neutral position switch assembly connector.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.


Standard Resistance:

Tester Connection
Condition
Specified Condition
C159-5 (L) - ST relay terminal 2
Always
Below 1 Ω
C154-17 (STA) - ST relay terminal 2
Always
Below 1 Ω
C159-5 (L), C154-17 (STA) or ST relay terminal 2 - Body ground
Always
10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


11.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
  1. Inspect the park/neutral position switch assembly (LandCruiser RM000000OD401HX.html).



NG
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (LandCruiser RM000000O5O01MX.html)
OK


12.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY, ECM)
  1. Disconnect the park/neutral position switch assembly connector.

  1. Disconnect the ignition switch assembly connector.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.


Standard Resistance:

Tester Connection
Condition
Specified Condition
G2-1 (ST1) - C159-4 (B)
Always
Below 1 Ω
G2-1 (ST1) - C154-15 (NSW)
Always
Below 1 Ω
G2-1 (ST1), C159-4 (B) or C154-15 (NSW) - Body ground
Always
10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


13.INSPECT IGNITION OR STARTER SWITCH ASSEMBLY
  1. Inspect the ignition switch assembly (LandCruiser RM00000474M00DX.html).



NG
REPLACE IGNITION OR STARTER SWITCH ASSEMBLY (LandCruiser RM000000YK103JX.html)
OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IGNITION SWITCH ASSEMBLY)

14.READ VALUE USING GTS (STARTER SIGNAL)
  1. Connect the GTS to DLC3.

  1. Turn the ignition switch to ON.

  1. Turn the GTS on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List / Primary / Starter Signal.

  1. Check the value displayed on the GTS when the ignition switch is turned to the ON and START positions.


OK:

Ignition Switch Position
Starter Signal
ON
OFF
START
ON

Result:

Result
Proceed to
NG
A
OK
B


B
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (LandCruiser RM000000PDG10AX.html)
A


15.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
  1. Inspect the park/neutral position switch assembly (LandCruiser RM000000OD401HX.html).



NG
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (LandCruiser RM000000O5O01MX.html)
OK


16.CHECK HARNESS AND CONNECTOR (ST RELAY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY, ECM)
  1. Remove the ST relay from the engine room relay block assembly.

  1. Disconnect the park/neutral position switch assembly connector.

  1. Measure the resistance according to the value(s) in the table below.


Standard Resistance:

Tester Connection
Condition
Specified Condition
ST relay terminal 2 - C159-5(L)
Always
Below 1 Ω
ST relay terminal 2 - C154-17 (STA)
Always
Below 1 Ω
ST relay terminal 2, C159-5 (L) or C154-17 (STA) - Body ground
Always
10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


17.CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU - PARK/NEUTRAL POSITION SWITCH ASSEMBLY, ECM)
  1. Disconnect the park/neutral position switch assembly connector.

  1. Disconnect the certification ECU (smart key ECU assembly) connector.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.


Standard Resistance:

Tester Connection
Condition
Specified Condition
G50-3 (STAR) - C159-4 (B)
Always
Below 1 Ω
G50-3 (STAR) - C154-15 (NSW)
Always
Below 1 Ω
G50-3 (STAR) or C159-4 (B) or C154-15 (NSW) - Body ground
Always
10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

GO TO ENTRY AND START SYSTEM (LandCruiser RM000000YEF0MNX.html)