Clutch Pedal -- Reassembly |
1. INSTALL NO. 2 CLUTCH PEDAL CUSHION (w/ Clutch Switch) |
Install the clutch pedal cushion to the clutch pedal sub-assembly.
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2. INSTALL PEDAL SPRING HOOK (w/ Turn Over) |
Apply MP grease to the contact surface of the hook.
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Install the hook to the clutch pedal support sub-assembly.
3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH |
Apply MP grease to the inside of a new clevis bush.
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Install the clevis bush to the clutch pedal sub-assembly.
- HINT:
- Install the clevis bush from the left side of the vehicle.
4. INSTALL NO. 1 CLUTCH PEDAL CUSHION |
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Install the clutch pedal cushion to the clutch pedal sub-assembly.
5. INSTALL COLLAR |
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Apply MP grease to the collar and the inside and outside of 2 new clutch pedal bushes.
Install the 2 bushes and collar to the clutch pedal sub-assembly.
6. INSTALL CLUTCH PEDAL TURN OVER BUSH (w/ Turn Over) |
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Apply MP grease to the inside of the clutch pedal turn over bush.
Install the bush to the clutch pedal sub-assembly.
7. INSTALL CLUTCH PEDAL SPRING HOLDER (w/ Turn Over) |
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Apply MP grease to the contact surface of the clutch pedal spring holder.
Install the clutch pedal spring holder to the clutch pedal support sub-assembly.
8. INSTALL CLUTCH PEDAL SUB-ASSEMBLY |
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Install the clutch pedal to the clutch pedal support sub-assembly with the bolt and nut.
- Torque:
- 26 N*m{265 kgf*cm, 19 ft.*lbf}
- HINT:
- Install the bolt from the right side of the vehicle.
w/ Turn Over:
Apply MP grease to the inside of the hole in the hook and to the sliding areas of the spring, and then install the pedal spring with hook.
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9. INSTALL CLUTCH PEDAL SPRING (w/ Turn Over) |
Move the pedal to the full stroke position.
Install the clutch pedal spring to the clutch pedal assembly.
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10. INSTALL CLUTCH SWITCH ASSEMBLY (w/ Clutch Switch) |
Temporarily install the clutch switch.
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Adjust the clutch switch (Toyota Fortuner RM000004FUA00GX_01_0001.html).
Tighten the adjusting nut to the specified torque.
- Torque:
- 16 N*m{160 kgf*cm, 12 ft.*lbf}
11. INSTALL CLUTCH PEDAL PAD |