Clutch Pedal Reassembly


  1. INSTALL NO. 2 CLUTCH PEDAL CUSHION (w/ Clutch Switch)

  2. INSTALL PEDAL SPRING HOOK (w/ Turn Over)

  3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH

  4. INSTALL NO. 1 CLUTCH PEDAL CUSHION

  5. INSTALL COLLAR

  6. INSTALL CLUTCH PEDAL TURN OVER BUSH (w/ Turn Over)

  7. INSTALL CLUTCH PEDAL SPRING HOLDER (w/ Turn Over)

  8. INSTALL CLUTCH PEDAL SUB-ASSEMBLY

  9. INSTALL CLUTCH PEDAL SPRING (w/ Turn Over)

  10. INSTALL CLUTCH SWITCH ASSEMBLY (w/ Clutch Switch)

  11. INSTALL CLUTCH PEDAL PAD

Clutch Pedal -- Reassembly



1. INSTALL NO. 2 CLUTCH PEDAL CUSHION (w/ Clutch Switch)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the clutch pedal cushion to the clutch pedal sub-assembly.



2. INSTALL PEDAL SPRING HOOK (w/ Turn Over)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Clutch.Clutch Pedal.Clutch Pedal  Reassembly
  1. Apply MP grease to the contact surface of the hook.

  1. Install the hook to the clutch pedal support sub-assembly.



3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Clutch.Clutch Pedal.Clutch Pedal  Reassembly
  1. Apply MP grease to the inside of a new clevis bush.

  1. Install the clevis bush to the clutch pedal sub-assembly.

    HINT:
    Install the clevis bush from the left side of the vehicle.


4. INSTALL NO. 1 CLUTCH PEDAL CUSHION


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the clutch pedal cushion to the clutch pedal sub-assembly.



5. INSTALL COLLAR


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Clutch.Clutch Pedal.Clutch Pedal  Reassembly
  1. Apply MP grease to the collar and the inside and outside of 2 new clutch pedal bushes.

  1. Install the 2 bushes and collar to the clutch pedal sub-assembly.



6. INSTALL CLUTCH PEDAL TURN OVER BUSH (w/ Turn Over)


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Clutch.Clutch Pedal.Clutch Pedal  Reassembly
  1. Apply MP grease to the inside of the clutch pedal turn over bush.

  1. Install the bush to the clutch pedal sub-assembly.



7. INSTALL CLUTCH PEDAL SPRING HOLDER (w/ Turn Over)


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Clutch.Clutch Pedal.Clutch Pedal  Reassembly
  1. Apply MP grease to the contact surface of the clutch pedal spring holder.

  1. Install the clutch pedal spring holder to the clutch pedal support sub-assembly.



8. INSTALL CLUTCH PEDAL SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the clutch pedal to the clutch pedal support sub-assembly with the bolt and nut.

    Torque:
    26 N*m{265 kgf*cm, 19 ft.*lbf}
    HINT:
    Install the bolt from the right side of the vehicle.


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Clutch.Clutch Pedal.Clutch Pedal  Reassembly
  1. w/ Turn Over:
    Apply MP grease to the inside of the hole in the hook and to the sliding areas of the spring, and then install the pedal spring with hook.



9. INSTALL CLUTCH PEDAL SPRING (w/ Turn Over)
  1. Move the pedal to the full stroke position.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Install the clutch pedal spring to the clutch pedal assembly.



10. INSTALL CLUTCH SWITCH ASSEMBLY (w/ Clutch Switch)


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Temporarily install the clutch switch.

  1. Adjust the clutch switch (Toyota Fortuner RM000004FUA00GX_01_0001.html).

  1. Tighten the adjusting nut to the specified torque.

    Torque:
    16 N*m{160 kgf*cm, 12 ft.*lbf}


11. INSTALL CLUTCH PEDAL PAD