Radiator Removal

Loosen the lower radiator drain cock plug.

CAUTION:

Do not loosen the lower radiator drain cock plug while the engine and radiator are still hot.

Pressurized, hot engine coolant and steam may be released and cause serious burns.

HINT:

Collect the coolant in a container and dispose of it according to the regulations in your area.

Remove the radiator cap.

Loosen the cylinder block drain cock plug.

Remove the bolt, nut and battery clamp.

Remove the battery and battery insulator.

Disconnect the radiator reserve tank hose from the radiator assembly.

Disconnect the No. 1 radiator hose from the radiator assembly.

Disconnect the No. 2 radiator hose from the radiator assembly.

Remove the 2 hose clamps, bolt and oil cooler tube sub-assembly.

Remove the 2 bolts and 2 upper radiator supports.

Remove the 2 support cushions from the 2 upper radiator supports.

Remove the 3 bolts from the hood lock assembly.

Disconnect the hood lock control cable and remove the hood lock assembly.

Separate the water by-pass hose from the 2 clamps.

Disconnect the water by-pass hose from the radiator assembly.

Remove the 2 bolts and hood lock support sub-assembly.

Disconnect the horn connector.

Remove the 4 bolts and upper radiator support sub-assembly.

Remove the 2 bolts, disengage the 2 claws, and remove the No. 2 fan shroud from the radiator assembly.

Disconnect the 2 cooling fan motor connectors and wire harness clamp.

NOTICE:

Be careful not to damage the connector.

Remove the radiator assembly with the fan shroud.

NOTICE:

Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

Remove the 2 lower radiator supports.

Disconnect the 2 oil cooler hoses from the radiator.

Disconnect the clamp from the fan shroud.

Remove the 2 bolts and oil cooler hose.

Remove the 2 bolts and fan shroud from the radiator assembly.