Manual Transmission Assembly (For 1Gr-Fe) Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE CONSOLE BOX ASSEMBLY

  3. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT

  4. REMOVE SHIFT LEVER ASSEMBLY

  5. DRAIN MANUAL TRANSMISSION OIL

  6. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  7. REMOVE MANIFOLD STAY

  8. REMOVE NO. 2 MANIFOLD STAY

  9. REMOVE PROPELLER SHAFT HEAT INSULATOR

  10. REMOVE TRANSFER CASE LOWER PROTECTOR

  11. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

  12. REMOVE PROPELLER SHAFT ASSEMBLY

  13. REMOVE STARTER ASSEMBLY

  14. REMOVE NO. 1 CLUTCH HOUSING COVER

  15. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY

  16. REMOVE CLUTCH ACCUMULATOR ASSEMBLY

  17. REMOVE CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

  18. SUPPORT MANUAL TRANSMISSION WITH TRANSFER

  19. REMOVE FRONT SUSPENSION MEMBER BRACKET LH

  20. REMOVE FRONT SUSPENSION MEMBER BRACKET RH

  21. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

  22. REMOVE FRONT ENGINE MOUNTING INSULATOR RH

  23. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

  24. DISCONNECT WIRE HARNESS

  25. DISCONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY

  26. REMOVE MANUAL TRANSMISSION WITH TRANSFER

  27. REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY

  28. REMOVE TRANSFER ASSEMBLY

Manual Transmission Assembly (For 1Gr-Fe) -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (LandCruiser RM000003YMD00TX.html).
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


2. REMOVE CONSOLE BOX ASSEMBLY
for Manual Transmission: (LandCruiser RM0000046N6006X.html)
w/ Refrigerated Cool Box: (LandCruiser RM0000046MR00KX.html)


3. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 screws, 2 clips and No. 1 shift and select lever boot.



4. REMOVE SHIFT LEVER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the shift lever cap boot from the manual transmission.

  1. Cover the shift lever cap with a cloth.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Ra61F Manual Transmission Transaxle.Manual Transmission System.Manual Transmission Assembly (For 1Gr-Fe) Removal

  1. While pressing down on the shift lever cap, turn it counterclockwise, and then pull to remove the shift lever assembly.

    Text in Illustration
    *1
    		Shift Lever Cap
    *a
    		Press Down
    *b
    		Counterclockwise
    *c
    		Pull out


5. DRAIN MANUAL TRANSMISSION OIL

  1. Remove the drain plug and gasket, and then drain the manual transmission oil.

  1. Install a new gasket and the drain plug.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}


6. REMOVE FRONT EXHAUST PIPE ASSEMBLY
(LandCruiser RM00000456J00TX.html)


7. REMOVE MANIFOLD STAY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and manifold stay.



8. REMOVE NO. 2 MANIFOLD STAY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and No. 2 manifold stay.



9. REMOVE PROPELLER SHAFT HEAT INSULATOR


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts and propeller shaft heat insulator.



10. REMOVE TRANSFER CASE LOWER PROTECTOR

  1. Remove the 4 bolts and transfer case lower protector.



11. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(LandCruiser RM00000291R00UX.html)


12. REMOVE PROPELLER SHAFT ASSEMBLY
(LandCruiser RM0000029WP00TX.html)


13. REMOVE STARTER ASSEMBLY
(LandCruiser RM0000022AC01HX.html)


14. REMOVE NO. 1 CLUTCH HOUSING COVER


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and housing cover.



15. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
(LandCruiser RM0000032RC00WX.html)


16. REMOVE CLUTCH ACCUMULATOR ASSEMBLY
(LandCruiser RM00000176900SX.html)


17. REMOVE CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 nut, clip and clutch release cylinder to flexible hose tube.



18. SUPPORT MANUAL TRANSMISSION WITH TRANSFER

  1. Support the manual transmission with a transmission jack.



19. REMOVE FRONT SUSPENSION MEMBER BRACKET LH


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and front suspension member bracket LH.



20. REMOVE FRONT SUSPENSION MEMBER BRACKET RH


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and front suspension member bracket RH.



21. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

  1. Support the rear side of the manual transmission with a support stand.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts from the No. 3 frame crossmember sub-assembly.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.



22. REMOVE FRONT ENGINE MOUNTING INSULATOR RH


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and front engine mounting insulator RH.



23. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 4 bolts and rear No. 1 engine mounting insulator from the manual transmission.



24. DISCONNECT WIRE HARNESS


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the 2 connectors.

  1. Detach the 7 clamps.

  1. Disconnect the back-up light switch connector.

  1. Remove the bolt and disconnect the wire harness.



25. DISCONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Detach the breather hose clamp.

  1. Disconnect the 4 breather hoses from the bracket and clutch housing.

  1. Disconnect the 2 breather hoses from the transfer adapter.



26. REMOVE MANUAL TRANSMISSION WITH TRANSFER

  1. Using a transmission jack, support the transmission.

  1. Remove the support stand from the transmission.

  1. Remove the 9 bolts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the manual transmission with transfer.



27. REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 bolts and transmission upper cover sub-assembly.



28. REMOVE TRANSFER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 8 bolts and bracket.

  1. Remove the transfer assembly from the transmission.