Clutch Unit -- Removal |
| 1. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY |
Remove the manual transmission.
For the R150/R151 manual transmission, refer to the following procedures (Toyota Fortuner RM0000011B2004X.html).
For the R150F/R151F manual transmission, refer to the following procedures (Toyota Fortuner RM0000011AL003X.html).
| 2. REMOVE CLUTCH RELEASE BEARING ASSEMBLY |
| 3. REMOVE CLUTCH RELEASE FORK BOOT |
| 4. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY |
| 5. REMOVE RELEASE BEARING HUB CLIP |
| 6. REMOVE RELEASE FORK SUPPORT |
Remove the release fork support from the manual transmission unit.
| 7. REMOVE CLUTCH COVER ASSEMBLY |
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Place matchmarks on the clutch cover and flywheel.
Loosen each set bolt one turn at a time until spring tension is released.
Remove the 6 set bolts and pull off the clutch cover.
- NOTICE:
- Do not drop the clutch disc.
| 8. REMOVE CLUTCH DISC ASSEMBLY |
- NOTICE:
- Keep the lining part of the clutch disc, pressure plate and surface of the flywheel away from oil and foreign matter.
| 9. INSPECT INPUT SHAFT FRONT BEARING |
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Turn the bearing by hand by applying rotational force.
If the bearing sticks or has much resistance, replace the input shaft bearing.- HINT:
- The bearing is permanently lubricated and requires no cleaning or lubrication.
| 10. REMOVE INPUT SHAFT FRONT BEARING |
Remove any 2 diametrically opposite bolts.
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Using SST, remove the input shaft bearing.
- SST
- 09303-35011