Toyota Fortuner. Manual Transmission Assembly Removal

Manual Transmission Assembly -- Removal

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY

Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.R150F R151F Manual Transmission.Manual Transmission Assembly.Manual Transmission Assembly Removal

Twist the transmission shift lever knob in the direction indicated by the arrow and remove it.

for 4WD:
Twist the transfer shift lever knob in the direction indicated by the arrow and remove it.

3. REMOVE UPPER CONSOLE PANEL ASSEMBLY

NOTICE:

Be careful not to damage the instrument panel lower and console box with the claws of the upper console panel.

Detach the 12 claws and remove the console panel.

4. REMOVE CONSOLE BOX ASSEMBLY

Remove the 4 screws <F> and 2 bolts <E>.

Using a clip remover, remove the 2 clips and console box.

5. REMOVE SHIFT LEVER BOOT ASSEMBLY

Remove the 4 screws, 2 clips and shift lever boot.

6. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY

Cover the shift lever cap with a cloth.

Press down on the shift lever cap and rotate it counterclockwise to remove it.

Pull out the shift lever.

7. REMOVE TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY

Using needle nose pliers, remove the snap ring and pull out the shift lever.
HINT:
Move the transfer shift lever to the H4 position.

8. REMOVE TRANSFER CASE LOWER PROTECTOR

Remove the 4 bolts and transfer case lower protector.

9. REMOVE NO. 1 ENGINE UNDER COVER

10. REMOVE NO. 2 ENGINE UNDER COVER

11. DRAIN MANUAL TRANSMISSION OIL

Remove the drain plug and gasket to drain the oil.

Install a new gasket and the drain plug.
Torque:
37 N*m{377 kgf*cm, 27 ft.*lbf}

12. REMOVE REAR PROPELLER SHAFT ASSEMBLY

Remove the rear propeller shaft (Toyota Fortuner RM000000ZZ3008X.html).

13. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

Remove the front propeller shaft (Toyota Fortuner RM0000010QG009X.html).

14. REMOVE FRONT EXHAUST PIPE ASSEMBLY

Remove the front exhaust pipe.
For 1KD-FTV, refer to the following procedures (Toyota Fortuner RM000001213005X.html).
For 1GR-FE, refer to the following procedures (Toyota Fortuner RM000001217003X.html).

15. DISCONNECT WIRE HARNESS

Transmission side:
Disconnect the back-up light switch connector.

Transfer side:
Disconnect the No. 1, No. 2 and No. 3 transfer indicator switch connectors, and vehicle speed sensor connector.

16. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY (for 1KD-FTV)

Remove the 2 bolts and disconnect the release cylinder.

17. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY (for 1GR-FE)

Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50

Remove the bolts, nut and release cylinder heat insulator.

Using SST, remove the flexible tube.
SST
09023-00100
HINT:
Use a container to catch the fluid.

Disconnect the flexible hose tube from the clutch release cylinder.
SST
09023-00100

Remove the bolt and 2 way.

Remove the 2 bolts and release cylinder.

Using SST, disconnect the 2 flexible hose tubes.
SST
09023-00100

18. REMOVE STARTER ASSEMBLY

Remove the starter.
For 1KD-FTV, refer to the following procedures (Toyota Fortuner RM0000013XL00CX.html).
For 1GR-FE, refer to the following procedures (Toyota Fortuner RM0000013XL00DX.html).

19. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY