Rear Differential Carrier Assembly (For Dana Made) Installation


  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

  2. INSTALL REAR AXLE SHAFT LH OIL SEAL

  3. INSTALL REAR AXLE SHAFT RH OIL SEAL

  4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH

  5. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

  6. INSTALL PARKING BRAKE CABLE

  7. INSTALL REAR SPEED SENSOR LH

  8. INSTALL REAR SPEED SENSOR RH

  9. INSTALL PARKING BRAKE SHOE LH

  10. INSTALL PARKING BRAKE SHOE RH

  11. INSTALL BRAKE PEDAL RETURN SPRING LH

  12. INSTALL BRAKE PEDAL RETURN SPRING RH

  13. CHECK PARKING BRAKE INSTALLATION

  14. BLEED AIR FROM BRAKE LINE

  15. CHECK FLUID LEVEL IN RESERVOIR

  16. CHECK FOR BRAKE FLUID LEAKAGE

  17. REFILL DIFFERENTIAL OIL

  18. CHECK FOR DIFFERENTIAL OIL LEAKAGE

  19. INSTALL REAR PROPELLER SHAFT ASSEMBLY

  20. INSTALL REAR WHEEL

  21. CHECK PARKING BRAKE TRAVEL

  22. ADJUST PARKING BRAKE LEVER TRAVEL

  23. CHECK ABS SPEED SENSOR SIGNAL

Rear Differential Carrier Assembly (For Dana Made) -- Installation



1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

  1. Clean the contact surfaces of the differential carrier and axle housing.

    NOTICE:
    Be careful not to damage the installation surface.

  1. Install the differential carrier and a new gasket with the 10 nuts and washers.

    Torque:
    25 N*m{255 kgf*cm, 18 ft.*lbf}
    NOTICE:
    Be careful to install the gasket without tearing it.


2. INSTALL REAR AXLE SHAFT LH OIL SEAL

  1. Install the axle shaft oil seal (Toyota Fortuner RM000000ZZT012X.html).



3. INSTALL REAR AXLE SHAFT RH OIL SEAL

  1. Install the axle shaft oil seal (Toyota Fortuner RM000000ZZT012X.html).



4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH

  1. Install the axle shaft with backing plate (Toyota Fortuner RM000000ZZT012X.html).



5. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH

  1. Install the axle shaft with backing plate (Toyota Fortuner RM000000ZZT012X.html).



6. INSTALL PARKING BRAKE CABLE

  1. Install the parking brake cable (Toyota Fortuner RM000001HKD00CX.html).



7. INSTALL REAR SPEED SENSOR LH

  1. Install the speed sensor (Toyota Fortuner RM0000010JQ020X.html).



8. INSTALL REAR SPEED SENSOR RH

  1. Install the speed sensor (Toyota Fortuner RM0000010JQ020X.html).



9. INSTALL PARKING BRAKE SHOE LH

  1. Install the parking brake shoe (Toyota Fortuner RM000001HJY00NX.html).



10. INSTALL PARKING BRAKE SHOE RH

  1. Install the parking brake shoe (Toyota Fortuner RM000001HJY00NX.html).



11. INSTALL BRAKE PEDAL RETURN SPRING LH

  1. Install the return spring (Toyota Fortuner RM000001HJY00NX.html).



12. INSTALL BRAKE PEDAL RETURN SPRING RH

  1. Install the return spring (Toyota Fortuner RM000001HJY00NX.html).



13. CHECK PARKING BRAKE INSTALLATION

  1. Check the installation of the parking brake (Toyota Fortuner RM000001HKG009X.html).



14. BLEED AIR FROM BRAKE LINE

  1. Bleed air from brake line (Toyota Fortuner RM000001HJ2015X.html).



15. CHECK FLUID LEVEL IN RESERVOIR

  1. Check the fluid level in the reservoir (Toyota Fortuner RM000001JEW001X.html).



16. CHECK FOR BRAKE FLUID LEAKAGE

  1. Check for brake fluid leakage (Toyota Fortuner RM000001HJ2015X.html).



17. REFILL DIFFERENTIAL OIL

  1. Refill the differential oil (Toyota Fortuner RM0000010MD017X.html).



18. CHECK FOR DIFFERENTIAL OIL LEAKAGE

  1. Inspect and adjust the differential oil (Toyota Fortuner RM0000010MD017X.html).



19. INSTALL REAR PROPELLER SHAFT ASSEMBLY
Install the propeller shaft (Toyota Fortuner RM000000ZZ1008X.html).


20. INSTALL REAR WHEEL


21. CHECK PARKING BRAKE TRAVEL

  1. Inspect the parking brake pedal travel (Toyota Fortuner RM000001HKG009X.html).



22. ADJUST PARKING BRAKE LEVER TRAVEL

  1. Adjust the parking brake pedal travel (Toyota Fortuner RM000001HKG009X.html).



23. CHECK ABS SPEED SENSOR SIGNAL

  1. Check the ABS speed sensor signal (Toyota Fortuner RM00000102M00BX.html).