Anti-Lock Brake System Brake Warning Light Remains On
Brake. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
PREPARE FOR INSPECTION
CHECK DTC FOR ABS
CHECK CAN COMMUNICATION SYSTEM
INSPECT SKID CONTROL ECU CONNECTOR
CHECK WIRE HARNESS (SKID CONTROL ECU - BATTERY AND BODY GROUND)
READ VALUE USING INTELLIGENT TESTER (PARKING BRAKE SWITCH)
INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CHECK WIRE HARNESS (COMBINATION METER - LEVEL WARNING SWITCH AND BODY GROUND)
CHECK COMBINATION METER
INSPECT PARKING BRAKE SWITCH ASSEMBLY
CHECK WIRE HARNESS (JUNCTION BLOCK - PARKING BRAKE SWITCH AND BODY GROUND)
ANTI-LOCK BRAKE SYSTEM - Brake Warning Light Remains ON |
DESCRIPTION
If any of the following conditions are detected, the brake warning light remains on:- The ECU connectors are disconnected from the skid control ECU.
- The brake fluid level is insufficient.
- The parking brake is applied.
- The EBD is defective.
WIRING DIAGRAM
INSPECTION PROCEDURE
Check that both of the following conditions are satisfied.
- The brake fluid level in the brake master cylinder reservoir is correct.
- The parking brake is released.
- HINT:
- When the ABS warning light remains illuminated, repair the malfunctions in the ABS system first.
Check if any ABS DTCs are output (RAV4_ACA30 RM000000ONJ026X.html).
ResultResult
| Proceed to
|
DTC is not output
| A
|
DTC is output
| B
|
3.CHECK CAN COMMUNICATION SYSTEM |
Check if the CAN communication system DTC is output (RAV4_ACA30 RM000001RSW00ZX.html).
ResultResult
| Proceed to
|
DTC is not output
| A
|
DTC is output
| B
|
4.INSPECT SKID CONTROL ECU CONNECTOR |
Check if the skid control ECU connector is properly installed.
- OK:
- The skid control ECU connector is properly installed.
| CONNECT CONNECTOR TO ECU SECURELY |
|
|
5.CHECK WIRE HARNESS (SKID CONTROL ECU - BATTERY AND BODY GROUND) |
Disconnect the A27 ECU connector.
Measure the resistance of the wire harness side connector.
- Standard resistance:
Tester Connection
| Specified Condition
|
A27-2 (GND1) - Body ground
| Below 1 Ω
|
A27-24 (GND2) - Body ground
| Below 1 Ω
|
Measure the voltage of the wire harness side connector.
- Standard voltage:
Tester Connection
| Condition
| Specified Condition
|
A27-25 (IG) - Body ground
| Ignition switch ON
| 11 to 14 V
|
| REPAIR OR REPLACE HARNESS AND CONNECTOR |
|
|
6.READ VALUE USING INTELLIGENT TESTER (PARKING BRAKE SWITCH) |
Using the Data List, check for proper functioning of the parking brake switch.
Skid control ECUTester Display
| Measurement Item / Range
| Normal Condition
| Diagnostic Notes
|
Parking Brake SW
| Parking brake switch / ON or OFF
| ON: Parking brake applied OFF: Parking brake released
| -
|
- OK:
- When the parking brake lever is operated, the display changes as shown above.
7.INSPECT BRAKE FLUID LEVEL WARNING SWITCH |
Remove the reservoir tank cap and strainer.
Disconnect the brake fluid level warning switch connector.
Measure the resistance of the switch.
- HINT:
- A float is placed inside the reservoir. Its position can be changed by increasing or decreasing the brake fluid level.
- Standard resistance:
Tester Connection
| Switch Condition
| Specified Condition
|
1 (+) - 2 (E)
| Float up (Switch OFF)
| 10 kΩ or higher
|
1 (+) - 2 (E)
| Float down (Switch ON)
| Below 1 Ω
|
- HINT:
- If there is no problem after the above check is finished, adjust the brake fluid level to the MAX level.
| REPLACE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY |
|
|
8.CHECK WIRE HARNESS (COMBINATION METER - LEVEL WARNING SWITCH AND BODY GROUND) |
Disconnect the E22 combination meter connector.
Disconnect the A10 switch connector.
Measure the resistance of the wire harness side connectors.
- Standard resistance:
Tester Connection
| Specified Condition
|
E22-14 (SW) - A10-1 (+)
| Below 1 Ω
|
E22-14 (SW) - Body ground
| 10 kΩ or higher
|
A10-2 (E) - Body ground
| Below 1 Ω
|
| REPAIR OR REPLACE HARNESS AND CONNECTOR |
|
|
9.CHECK COMBINATION METER |
Check the combination meter (RAV4_ACA30 RM0000020M0001X.html).
10.INSPECT PARKING BRAKE SWITCH ASSEMBLY |
Remove the parking brake switch.
Measure the resistance of the switch.
- Standard resistance:
Tester Connection
| Switch Condition
| Specified Condition
|
1 - Body ground
| Parking brake switch ON (Switch pin not pushed)
| Below 1 Ω
|
1 - Body ground
| Parking brake switch OFF (Switch pin pushed)
| 10 kΩ or higher
|
11.CHECK WIRE HARNESS (JUNCTION BLOCK - PARKING BRAKE SWITCH AND BODY GROUND) |
Disconnect the ID junction block connector.
Disconnect the E46 switch connector.
Measure the resistance of the wire harness side connectors.
- Standard resistance:
Tester Connection
| Specified Condition
|
ID-4 (PKB) - E46-1
| Below 1 Ω
|
ID-4 (PKB) - Body ground
| 10 kΩ or higher
|
| REPAIR OR REPLACE HARNESS AND CONNECTOR |
|
|
OK |
|
|
|
REPLACE INSTRUMENT PANEL JUNCTION BLOCK (MAIN BODY ECU) |
|