Manual Transmission Assembly (For 1Kd-Ftv) Installation

Install the transfer assembly with the 8 bolts and bracket.

Torque:

24 N*m{245 kgf*cm, 18 ft.*lbf}

NOTICE:

Take care not to damage the adaptor rear oil seal with the transfer input gear spline.

Install the transmission upper cover sub-assembly with the 2 bolts.

Torque:

12 N*m{117 kgf*cm, 8 ft.*lbf}

Install the manual transmission with transfer with the 9 bolts.

Torque:

72 N*m{729 kgf*cm, 53 ft.*lbf}

Connect the 3 breather hoses.

Attach the breather hose clamp.

Attach the 5 wire harness clamps.

Connect the 2 connectors.

Install the rear No. 1 engine mounting insulator with the 4 bolts.

Torque:

73 N*m{739 kgf*cm, 54 ft.*lbf}

Install the No. 3 frame crossmember sub-assembly with the 4 bolts and 4 nuts.

Torque:

72 N*m{734 kgf*cm, 53 ft.*lbf}

Install the 4 bolts to the No. 3 frame crossmember sub-assembly.

Torque:

30 N*m{306 kgf*cm, 22 ft.*lbf}

Install the front suspension member bracket LH with the 4 bolts.

Torque:

33 N*m{337 kgf*cm, 24 ft.*lbf}

Install the front suspension member bracket RH with the 4 bolts.

Torque:

33 N*m{337 kgf*cm, 24 ft.*lbf}

Connect the release cylinder with the 2 bolts.

Torque:

12 N*m{120 kgf*cm, 9 ft.*lbf}

Install a new clip to the flexible hose.

Install the transfer case lower protector with the 4 bolts.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Park the vehicle on a level surface.

Check that the oil level is between 0 to 5 mm (0 to 0.196 in.) from the bottom lip of the filler plug opening.

1. If the result is not as specified, add transmission oil.
   

NOTICE:

1. Problems may occur when the oil level is too high or low.
   
2. After replacing the oil, drive the vehicle and check the oil level again.
   

Inspect for oil leaks when the oil level is low.

1. If the result is not as specified, add transmission oil.
   

Install a new gasket and the filler plug.

Torque:

37 N*m{377 kgf*cm, 27 ft.*lbf}

Apply MP grease to the tip of the shift lever assembly.

Text in Illustration

MP Grease

Cover the shift lever cap with a cloth.

While pressing down on the shift lever cap, turn it clockwise to install the shift lever assembly.

Install the No. 1 shift lever boot with the 4 screws.