Shift And Select Lever Shaft Reassembly

Трансмиссия. Toyota Rav4. Aca30, 33, 38 Ala30

  1. INSTALL SHIFT FORK SHAFT BEARING

  2. INSTALL CONTROL SHAFT COVER OIL SEAL

  3. INSTALL SHIFT LEVER DAMPER

  4. INSTALL PIN

  5. INSTALL SHIFT GATE PLATE

  6. INSTALL SHIFT AND SELECT LEVER SHAFT

  7. INSTALL NO. 1 SHIFT LEVER INNER

  8. INSTALL CONTROL SHAFT COVER

  9. INSTALL SHIFT GATE PIN

  10. INSTALL NO. 2 LOCK BALL ASSEMBLY

  11. INSTALL NO. 1 LOCK BALL ASSEMBLY

  12. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY

  13. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER

  14. INSTALL CONTROL SHIFT LEVER BUSH

  15. INSTALL SELECTING BELL CRANK ASSEMBLY

Shift And Select Lever Shaft -- Reassembly



1. INSTALL SHIFT FORK SHAFT BEARING


    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия Ea64F.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Using SST and a press, press the needle roller bearing into the control shaft cover.

    Специальный инструмент (SST):
    09285-76010
    Standard depth:
    1.0 to 1.5 mm (0.039 to 0.059 in.)


2. INSTALL CONTROL SHAFT COVER OIL SEAL


    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия Ea64F.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Using SST and a hammer, tap a new oil seal into the control shaft cover.

    Специальный инструмент (SST):
    09307-12010
    Standard depth:
    0 to 0.5 mm (0 to 0.020 in.)
  1. Coat the lip of the oil seal with MP grease.



3. INSTALL SHIFT LEVER DAMPER


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Coat the 2 bolts with sealant.

    Adhesive:
    Toyota Genuine Adhesive 1344, THREE BOND 1344, or equivalent
  1. Install the shift lever damper to the shift and select lever shaft with the bolts.

    Момент затяжки:
    19 Н*м{190 кгс*см, 14 фунт-сила-футов}


4. INSTALL PIN


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the 2 pins to the No. 1 shift lever inner.



5. INSTALL SHIFT GATE PLATE


    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия Ea64F.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the shift gate plate with the 2 bolts.

    Момент затяжки:
    8.5 Н*м{87 кгс*см, 75 фунт-сила-дюймов}


6. INSTALL SHIFT AND SELECT LEVER SHAFT


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the shift and select lever boot and the shift control cover into the select lever shaft.



7. INSTALL NO. 1 SHIFT LEVER INNER


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the No. 1 shift lever inner and the shift interlock plate onto the shift and select lever shaft.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using a pin punch and hammer, tap the slotted spring pin into the No. 1 shift lever inner.

    Standard depth:
    0.4 to 1.4 mm (0.016 to 0.055 in.)


8. INSTALL CONTROL SHAFT COVER


    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия Ea64F.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Align the 4 shift fork shafts as shown in the illustration.



    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия Ea64F.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Apply Toyota genuine seal packing black to the manual transmission case, as shown in the illustration.

    Seal packing:
    Toyota Genuine Seal Packing black 1281, THREE BOND 1281 or equivalent
  1. Coat the 4 bolts with sealant.

    Adhesive:
    Toyota Genuine Adhesive 1344, THREE BOND 1344 or equivalent


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the shift and select lever shaft onto the transmission case with the 4 bolts.

    Момент затяжки:
    19 Н*м{190 кгс*см, 14 фунт-сила-футов}


9. INSTALL SHIFT GATE PIN


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Coat the shift gate pin with sealant.

    Adhesive:
    Toyota Genuine Adhesive 1344, THREE BOND 1344 or equivalent
  1. Install the shift gate pin onto the transmission case.

    Момент затяжки:
    30 Н*м{306 кгс*см, 22 фунт-сила-футов}


10. INSTALL NO. 2 LOCK BALL ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Coat the lock ball with sealant.

    Adhesive:
    Toyota Genuine Adhesive 1344, THREE BOND 1344 or equivalent
  1. Install the lock ball onto the transmission case.

    Момент затяжки:
    29 Н*м{299 кгс*см, 22 фунт-сила-футов}


11. INSTALL NO. 1 LOCK BALL ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Coat the lock ball with sealant.

    Adhesive:
    Toyota Genuine Adhesive 1344, THREE BOND 1344 or equivalent
  1. Install the lock ball onto the transmission case.

    Момент затяжки:
    39 Н*м{400 кгс*см, 29 фунт-сила-футов}


12. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия Ea64F.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the back-up light switch onto the transmission case.

    Специальный инструмент (SST):
    09816-30010
    Момент затяжки:
    40 Н*м{410 кгс*см, 30 фунт-сила-футов}


13. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the dust cover onto the selecting bellcrank.



14. INSTALL CONTROL SHIFT LEVER BUSH


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the control shift lever bush to the selecting bellcrank.



15. INSTALL SELECTING BELL CRANK ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Coat the 2 bolts with sealant, and install the selecting bell crank to the transmission case with the bolts.

    Adhesive:
    Toyota Genuine Adhesive 1344, THREE BOND 1344 or equivalent
    Момент затяжки:
    20 Н*м{204 кгс*см, 15 фунт-сила-футов}