Топливная Форсунка Установка. Corolla Auris

Install 4 new nozzle seats to the cylinder head.

Install new O-rings to each injector.

Apply a light coat of engine oil to the O-rings on each injector.

Install the 4 injectors to the cylinder head.

ПРИМЕЧАНИЕ:

Fit the injectors to the nozzle seats.

Temporarily install the 4 clamps to the cylinder head with the 4 bolts.

Using a hexagon socket wrench, tighten the 4 bolts.

Момент затяжки:

9 Н*м{92 кгс*см, 80 фунт-сила-дюймов}

Install the nozzle holder clamps and washers as shown in the illustration.

Temporarily install the nozzle holder clamp bolts.

ПРИМЕЧАНИЕ:

1. Pay attention to the mounting orientation (bevelled edge) of the washer.
   
2. When temporarily attaching the nozzle holder clamp and the nozzle holder clamp bolt, be careful not to position them at an angle.
   

УКАЗАНИЕ:

Apply a light coat of engine oil to the threads of the nozzle holder clamp bolts.

Temporarily install the No. 1, No. 2, No. 3 and No. 4 injection pipes.

Temporarily install 4 new gaskets and the No. 1 nozzle leakage pipe assembly with the 4 union bolts.

Tighten the 4 nozzle holder clamp bolts.

Момент затяжки:

25 Н*м{255 кгс*см, 18 фунт-сила-футов}

Temporarily install a new gasket, the fuel check valve and bolt.

Tighten the 4 union bolts.

Момент затяжки:

18 Н*м{184 кгс*см, 13 фунт-сила-футов}

Tighten the fuel check valve and bolt.

Момент затяжки:

For fuel check valve:

32 Н*м{321 кгс*см, 23 фунт-сила-футов}

For bolt:

21 Н*м{209 кгс*см, 15 фунт-сила-футов}

Temporarily install the 4 injection pipes.

Using SST, first tighten the nut at the common rail end of the injection pipe.

SST

09023-38401

Момент затяжки:

With SST:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}

Момент затяжки:

Without SST:

30 Н*м{306 кгс*см, 22 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Using SST, tighten the nut at the injector end of the injection pipe.

SST

09023-38401

Момент затяжки:

With SST:

27 Н*м{275 кгс*см, 20 фунт-сила-футов}

Момент затяжки:

Without SST:

30 Н*м{306 кгс*см, 22 фунт-сила-футов}

УКАЗАНИЕ:

1. Use of proper SST is required to ensure that the correct torque is applied to the injection pipe nut.
   
2. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
   
3. Make sure that the pipe is not deformed or twisted during installation.
   If the pipe is deformed or twisted, or if it cannot be installed properly, replace the pipe with a new one.
   

Install the 4 injection pipe clamps with the 2 bolts.

Момент затяжки:

5.0 Н*м{51 кгс*см, 44 фунт-сила-дюймов}

Connect the engine wire to the engine cover bracket.

Connect the glow plug harness.

Install the 2 nuts (^*1).

Install the nut and grommet (^*2).

Момент затяжки:

2.2 Н*м{22 кгс*см, 19 фунт-сила-дюймов}

Connect the turbo pressure sensor connector (^*3).

Connect the discharge valve connector (^*4).

Connect the fuel pressure sensor connector (^*5).

Attach the 4 clips to install the engine cover.

ПРИМЕЧАНИЕ:

1. Line up the 4 grommets using the oil filler cap and oil dipstick as guides.
   
2. Push down on the four locations shown to install the cover.
   

PERFORM ACTIVE TEST

1. Connect the intelligent tester to the DLC3.
   

2. Turn the ignition switch to the ON position.
   

3. Turn the intelligent tester on.
   

4. Enter the following menus: Powertrain / Engine / Active Test.
   

5. Perform the Active Test.
   
   

   Tester Display	Test Part	Control Range	Diagnostic Notes
   Test the Fuel Leak	Pressurizing common rail internal fuel pressure, and checking for fuel leaks.	Stop/Start	Fuel pressure inside common rail is pressurized to specified value and engine speed is increased to 2000 rpm when ON is selected. Above conditions are maintained while test is ON.