Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E
INSTALL FUEL TANK TO FILLER PIPE HOSE
INSTALL NO. 3 FUEL TANK PROTECTOR
INSTALL FUEL TANK VENT TUBE ASSEMBLY
INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)
INSTALL FUEL TANK CUSHION
INSTALL FUEL TANK SUB-ASSEMBLY
CONNECT FUEL TANK TO FILLER PIPE HOSE
CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)
CONNECT FUEL CUT OFF TUBE (for Single Tank Type)
CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)
CONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)
CONNECT FUEL CUT OFF TUBE (for Double Tank Type)
CONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)
INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
INSTALL REAR FLOOR SERVICE HOLE COVER
INSTALL REAR SEAT ASSEMBLY LH
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
BLEED AIR FROM FUEL SYSTEM
INSPECT FOR FUEL LEAK
ТОПЛИВНЫЙ БАК - УСТАНОВКА
1. INSTALL FUEL TANK TO FILLER PIPE HOSE |

Align the fuel tank side mark with the hose side mark.
*1 | Fuel Tank Side Mark |
*2 | Hose Side Mark |
Install the fuel tank to filler pipe hose to the fuel tank.
2. INSTALL NO. 3 FUEL TANK PROTECTOR |
Install the No. 3 fuel tank protector and attach the 4 clamps.
Install the 2 bolts.
- Момент затяжки:
- 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
3. INSTALL FUEL TANK VENT TUBE ASSEMBLY |
Apply a light coat of gasoline or grease to a new gasket and install the gasket to the fuel tank.

Align the protrusion of the fuel tank vent tube with the groove of the fuel tank.
*1 | Protrusion |
*2 | Groove |
- ПРИМЕЧАНИЕ:
- Be careful not to bend the arm of the fuel sender gauge.
Install the fuel tank vent tube to the fuel tank.
Put a new retainer on the fuel tank. While holding the fuel tank vent tube, tighten the retainer one complete turn by hand.
*1 | Start Mark (Fuel Tank Side) |
*2 | Start Mark (Retainer Side) |
- УКАЗАНИЕ:

- Make sure the start marks on the retainer and fuel tank are aligned, and then tighten the retainer.

Set SST on the retainer.
- SST
- 09808-14030
- УКАЗАНИЕ:

Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.
- SST
- 09808-14030
*1 | Fuel Tank Side Mark |
*2 | Retainer Side Mark |
- УКАЗАНИЕ:
- Fit the tips of SST onto the ribs of the retainer.
4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type) |

Install the fuel tank main tube and fuel return tube with the 2 fuel tube joint clips.
- ПРИМЕЧАНИЕ:

*1 | Fuel Tube Joint |
*2 | O-Ring |
*3 | Fuel Tube |
*4 | Fuel Tube Joint Clip |
*a | CORRECT |
*b | INCORRECT |
Install the fuel tank main tube and fuel return tube to the fuel tank.
5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type) |

Install the fuel tank main tube and fuel return tube with the 2 fuel tube joint clips.
- ПРИМЕЧАНИЕ:

*1 | Fuel Tube Joint |
*2 | O-Ring |
*3 | Fuel Tube |
*4 | Fuel Tube Joint Clip |
*a | CORRECT |
*b | INCORRECT |
Install the fuel tank main tube to the fuel tank.
Install the fuel return tube to the fuel tank and attach the clamp.
6. INSTALL FUEL TANK CUSHION |
Install 3 new fuel tank cushions to the fuel tank.
7. INSTALL FUEL TANK SUB-ASSEMBLY |
Set the fuel tank on a transmission jack and rise the transmission jack.
- ПРИМЕЧАНИЕ:
- Do not allow the fuel tank to contact the vehicle, especially the differential.
Install the 2 fuel tank bands with the 2 pins and 2 clips.
Connect the 2 fuel tank bands with the 2 bolts.
- Момент затяжки:
- 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
8. CONNECT FUEL TANK TO FILLER PIPE HOSE |
Connect the fuel tank to filler pipe hose to the filler pipe.
9. CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type) |
Connect the fuel tank breather tube (See page ).
10. CONNECT FUEL CUT OFF TUBE (for Single Tank Type) |
11. CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type) |
Connect the fuel tank breather tube (See page ).
12. CONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type) |
Connect the fuel return tube (See page ).
13. CONNECT FUEL CUT OFF TUBE (for Double Tank Type) |
Connect the fuel cut off tube (See page ).
14. CONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type) |
15. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type) |
16. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type) |
17. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY |
Install the No. 1 fuel tank protector with the 6 bolts.
- Момент затяжки:
- 20 N*m{ 204 kgf*cm, 15 ft.*lbf}
18. INSTALL REAR FLOOR SERVICE HOLE COVER |
Connect the fuel sender gauge connector.
Install the rear floor service hole cover with the 3 screws.
19. INSTALL REAR SEAT ASSEMBLY LH |
for 60/40 Split Double-folding Seat Type LH Side:
Install the rear seat assembly LH (See page ).
for 60/40 Split Slide Walk-in Seat Type LH Side:
Install the rear seat assembly LH (See page ).
20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- ПРИМЕЧАНИЕ:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
21. BLEED AIR FROM FUEL SYSTEM |

Using the hand pump mounted on the fuel filter cap, bleed the air from the fuel system. Continue pumping until the pump resistance increases.
22. INSPECT FOR FUEL LEAK |
Check that there are no fuel leaks anywhere in the fuel system after performing maintenance.
- УКАЗАНИЕ:
- When checking for fuel leaks, make sure that there is pressure in the fuel line.