Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F
INSPECT 6TH GEAR THRUST CLEARANCE
INSPECT 3RD GEAR THRUST CLEARANCE
INSPECT 4TH GEAR THRUST CLEARANCE
INSPECT 6TH GEAR RADIAL CLEARANCE
INSPECT 3RD GEAR RADIAL CLEARANCE
INSPECT 4TH GEAR RADIAL CLEARANCE
REMOVE NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING
REMOVE 6TH GEAR SUB-ASSEMBLY
REMOVE 6TH GEAR NEEDLE ROLLER BEARING
REMOVE SPACER
REMOVE GEAR THRUST WASHER SHAFT SNAP RING
REMOVE 3RD GEAR THRUST WASHER
REMOVE 3RD GEAR
REMOVE STRAIGHT PIN
REMOVE 3RD GEAR NEEDLE ROLLER BEARING
REMOVE SPACER
REMOVE NO. 2 SYNCHRONIZER RING SET
REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING
REMOVE 4TH GEAR
REMOVE 4TH GEAR NEEDLE ROLLER BEARING
REMOVE INPUT SHAFT FRONT BEARING SNAP RING
REMOVE INPUT SHAFT FRONT BEARING
REMOVE NO. 2 TRANSMISSION CLUTCH HUB
REMOVE NO. 3 TRANSMISSION CLUTCH HUB
ПЕРВИЧНЫЙ ВАЛ - РАЗБОРКА
1. INSPECT 6TH GEAR THRUST CLEARANCE |

Using a dial indicator, measure the 6th gear thrust clearance.
- Standard clearance:
- 0.20 to 0.49 mm (0.00788 to 0.0193 in.)
If the clearance is outside the specification, replace the gear, spacer or shaft.
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
2. INSPECT 3RD GEAR THRUST CLEARANCE |

Using a feeler gauge, measure the 3rd gear thrust clearance.
- Standard clearance:
- 0.09 to 0.52 mm (0.00355 to 0.0205 in.)
If the clearance is outside the specification, replace the gear, thrust washer, clutch hub or shaft.
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
3. INSPECT 4TH GEAR THRUST CLEARANCE |

Using a dial indicator, measure the 4th gear thrust clearance.
- Standard clearance:
- 0.12 to 0.38 mm (0.00473 to 0.0150 in.)
If the clearance is outside the specification, replace the gear, clutch hub or shaft.
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
4. INSPECT 6TH GEAR RADIAL CLEARANCE |

Using a dial indicator, measure the 6th gear radial clearance.
- Standard clearance:
- 0.015 to 0.065 mm (0.000591 to 0.00255 in.)
If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
5. INSPECT 3RD GEAR RADIAL CLEARANCE |

Using a dial indicator, measure the 3rd gear radial clearance.
- Standard clearance:
- 0.015 to 0.067 mm (0.000591 to 0.00263 in.)
If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
6. INSPECT 4TH GEAR RADIAL CLEARANCE |

Using a dial indicator, measure the 4th gear radial clearance.
- Standard clearance:
- 0.015 to 0.051 mm (0.000591 to 0.00200 in.)
If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.
- УКАЗАНИЕ:
- Replace the part or parts determined to be the most likely cause of the problem.
7. REMOVE NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING |

Using 2 screwdrivers and a hammer, tap off the snap ring.
- УКАЗАНИЕ:
- Use a piece of cloth to prevent the snap ring from flying off.
8. REMOVE 6TH GEAR SUB-ASSEMBLY |

Using SST and a press, remove the No. 3 transmission clutch hub, hub sleeve, synchronizer ring and 6th gear from the input shaft.
- SST
- 09950-00020
09950-70010(09951-07200)
09950-60010(09951-00300)
- ПРИМЕЧАНИЕ:
9. REMOVE 6TH GEAR NEEDLE ROLLER BEARING |
Remove the 6th gear needle roller bearing from the input shaft.
10. REMOVE SPACER |
Remove the spacer from the input shaft.
11. REMOVE GEAR THRUST WASHER SHAFT SNAP RING |

Using a snap ring expander, remove the snap ring from the input shaft.
12. REMOVE 3RD GEAR THRUST WASHER |
Remove the 3rd gear thrust washer from the input shaft.
13. REMOVE 3RD GEAR |
Remove the 3rd gear from the input shaft.
14. REMOVE STRAIGHT PIN |
Remove the straight pin from the input shaft.
15. REMOVE 3RD GEAR NEEDLE ROLLER BEARING |
Remove the 3rd gear needle roller bearing from the input shaft.
16. REMOVE SPACER |
Remove the spacer from the input shaft.
17. REMOVE NO. 2 SYNCHRONIZER RING SET |

Remove the No. 2 synchronizer ring set from the input shaft.
18. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING |

Using a snap ring expander, remove the snap ring from the input shaft.
19. REMOVE 4TH GEAR |

Using SST and a press, remove the No. 2 transmission clutch hub, hub sleeve, synchronizer ring and 4th gear from the input shaft.
- SST
- 09950-00020
09950-60010(09951-00300)
09950-70010(09951-07200)
- ПРИМЕЧАНИЕ:
- Support the input shaft by hand so that it does not fall.
20. REMOVE 4TH GEAR NEEDLE ROLLER BEARING |
Remove the 4th gear needle roller bearing from the input shaft.
21. REMOVE INPUT SHAFT FRONT BEARING SNAP RING |

Using 2 screwdrivers and a hammer, tap off the snap ring.
- УКАЗАНИЕ:
- Use a piece of cloth to prevent the snap ring from flying off.
22. REMOVE INPUT SHAFT FRONT BEARING |

Using SST and a press, remove the input shaft front bearing from the input shaft.
- SST
- 09950-00020
- ПРИМЕЧАНИЕ:
- Support the input shaft by hand so that it does not fall.
23. REMOVE NO. 2 TRANSMISSION CLUTCH HUB |

Remove the clutch hub, 3 synchromesh shifting keys, 3 balls and 3 springs from the hub sleeve.
*1 | Spring |
*2 | Ball |
*3 | Synchronizer Shifting Key |
- УКАЗАНИЕ:
- Use a piece of cloth to prevent the balls and springs from flying off.
24. REMOVE NO. 3 TRANSMISSION CLUTCH HUB |
- УКАЗАНИЕ:
- Perform the same procedure as for the No. 2 clutch hub.