Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE BATTERY HOLD DOWN CLAMP
REMOVE BATTERY
REMOVE BATTERY TRAY
REMOVE HOOD SUB-ASSEMBLY
REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
REMOVE UPPER RADIATOR SUPPORT SEAL
REMOVE FRONT BUMPER COVER LOWER
REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
REMOVE TRANSMISSION UNDER COVER
REMOVE REAR ENGINE UNDER COVER ASSEMBLY
DRAIN ENGINE COOLANT
DRAIN ENGINE OIL
REMOVE FRONT FENDER APRON SEAL RH
REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL RH
REMOVE FRONT FENDER APRON SEAL LH
REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL LH
REMOVE RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY
REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
REMOVE AIR CLEANER CASE ASSEMBLY
REMOVE FRONT BUMPER COVER
REMOVE FRONT UPPER BUMPER RETAINER
REMOVE RADIATOR SIDE DEFLECTOR LH
REMOVE RADIATOR SIDE DEFLECTOR RH
REMOVE NO. 1 RADIATOR HOSE
REMOVE NO. 2 RADIATOR HOSE
REMOVE FAN SHROUD
REMOVE RADIATOR ASSEMBLY
REMOVE INTAKE PIPE ASSEMBLY
DISCONNECT COOLER COMPRESSOR ASSEMBLY
REMOVE GENERATOR ASSEMBLY
REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
DISCONNECT ENGINE WIRE
REMOVE WIRING HARNESS CLAMP BRACKET (for LHD)
DISCONNECT HEATER WATER HOSE ASSEMBLY
LOOSEN FUEL TANK CAP ASSEMBLY
DRAIN FUEL
DISCONNECT FUEL HOSE
DISCONNECT VANE PUMP ASSEMBLY
REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
REMOVE STARTER ASSEMBLY
REMOVE OIL FILTER SUB-ASSEMBLY
REMOVE FRONT EXHAUST PIPE ASSEMBLY
REMOVE FRONT PROPELLER SHAFT ASSEMBLY
REMOVE PROPELLER SHAFT ASSEMBLY
REMOVE MANUAL TRANSMISSION ASSEMBLY
REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR
REMOVE CLUTCH COVER ASSEMBLY
REMOVE CLUTCH DISC ASSEMBLY
REMOVE FLYWHEEL SUB-ASSEMBLY
REMOVE REAR END PLATE
REMOVE FLYWHEEL HOUSING DUST SEAL
INSTALL ENGINE HANGER
REMOVE ENGINE ASSEMBLY
INSTALL ENGINE TO ENGINE STAND
REMOVE ENGINE WIRE
REMOVE FRONT ENGINE MOUNTING INSULATOR
ДВИГАТЕЛЬ В СБОРЕ - СНЯТИЕ
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- ПРИМЕЧАНИЕ:
2. REMOVE BATTERY HOLD DOWN CLAMP |

Remove the nut and disconnect the engine wire.
Remove the 2 nuts and battery hold down clamp.
3. REMOVE BATTERY |
4. REMOVE BATTERY TRAY |
5. REMOVE HOOD SUB-ASSEMBLY |
Disconnect the washer nozzle hose.

Remove the 8 bolts and hood.
- ПРИМЕЧАНИЕ:
- If the hood support is detached from the ball joint, it become non-reusable. Therefore, do not detach the hood support from the ball joint unless replacing it.
6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY |
Remove the cowl top ventilator louver (See page ).
7. REMOVE UPPER RADIATOR SUPPORT SEAL |
Освободите 13 фиксаторов и снимите верхнее уплотнение кронштейна радиатора.
8. REMOVE FRONT BUMPER COVER LOWER |
Remove the clip, 5 bolts and front bumper cover lower.
9. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 4 bolts.

Unhook the engine under cover from the vehicle body as shown in the illustration.
10. REMOVE TRANSMISSION UNDER COVER |
Remove the 2 bolts and transmission under cover.
11. REMOVE REAR ENGINE UNDER COVER ASSEMBLY |
Remove the 4 bolts and rear engine under cover.
12. DRAIN ENGINE COOLANT |
- ПРЕДОСТЕРЕЖЕНИЕ:
- Не снимайте пробку расширительного бачка радиатора, пока двигатель и радиатор не остынут. Выброс горячей охлаждающей жидкости и пара под давлением может стать причиной серьезных ожогов.
Ослабьте пробку сливного крана радиатора.
*1 | Пробка радиатора | *2 | Бачок радиатора |
*3 | Пробка сливного крана радиатора | *4 | Пробка сливного крана блока цилиндров |
- УКАЗАНИЕ:
- Слейте охлаждающую жидкость в контейнер и утилизируйте ее в соответствии с местными требованиями.
Слейте охлаждающую жидкость, сняв крышку радиатора.
Ослабьте пробку сливного крана блока цилиндров.
Ослабьте пробку сливного крана блока цилиндров и слейте охлаждающую жидкость из двигателя.
- ПРИМЕЧАНИЕ:
- Если охлаждающая жидкость не сливается через пробку сливного крана радиатора, пробки сливных кранов блока цилиндров и расширительный бачок радиатора, возможны засорение радиатора и утечка охлаждающей жидкости через уплотнение насоса системы охлаждения.
13. DRAIN ENGINE OIL |
Remove the oil filler cap.
Remove the oil drain plug and gasket, and then drain the oil into a container.
Clean the drain plug and install it with a new gasket.
- Момент затяжки:
- 35 N*m{ 352 kgf*cm, 25 ft.*lbf}
14. REMOVE FRONT FENDER APRON SEAL RH |
Remove the 4 clips and fender apron seal.
15. REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL RH |
Remove the 5 clips and frame seal.
16. REMOVE FRONT FENDER APRON SEAL LH |
Remove the 5 clips and fender apron seal.
17. REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL LH |
Remove the 5 clips and frame seal.
18. REMOVE RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY |

Disconnect the sensor connector.
Detach the wire harness clamp.
Loosen the hose clamp and remove the resonator with air cleaner cap.

Detach the 4 hook clamps, and then remove the air cleaner cap and resonator with air cleaner cap.
19. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY |
20. REMOVE AIR CLEANER CASE ASSEMBLY |

Remove the 3 bolts and air cleaner case.
21. REMOVE FRONT BUMPER COVER |
Наклейте защитную ленту вокруг накладки переднего бампера.
Выверните 2 болта A и 2 болта B.
Выверните 6 винтов и освободите 6 фиксаторов.
*1 | Защитная клейкая лента | *2 | Болт A |
*3 | Болт B | - | - |
Освободите 12 захватов.
Для моделей с сенсорной системой помощи при парковке TOYOTA и противотуманными фарами:
Отсоедините 3 разъема.
Для моделей с сенсорной системой помощи при парковке TOYOTA без противотуманных фар:
Отсоедините разъем.
Для моделей без сенсорной системы помощи при парковке TOYOTA и с противотуманными фарами:
Отсоедините 2 разъема.
Для моделей с системой очистителей фар:
Отсоедините шланг очистителя фар.
Снимите облицовку переднего бампера.
*1 | Защитная клейкая лента | - | - |
22. REMOVE FRONT UPPER BUMPER RETAINER |

Remove the 3 bolts and retainer.
23. REMOVE RADIATOR SIDE DEFLECTOR LH |

Using a clip remover, detach the 3 claws and remove the clip. Then move the side deflector so that the radiator can be removed in the step below.
24. REMOVE RADIATOR SIDE DEFLECTOR RH |

Using a clip remover, detach the 3 claws and remove the clip. Then move the side deflector so that the radiator can be removed in the step below.
25. REMOVE NO. 1 RADIATOR HOSE |

Detach the clamp and remove the No. 1 radiator hose.

Remove the 2 nuts and hose clamp.
26. REMOVE NO. 2 RADIATOR HOSE |

27. REMOVE FAN SHROUD |

Loosen the 4 nuts holding the fluid coupling fan.
Remove the vane pump V belt and the fan and generator V belt (See page ).

Remove the 2 bolts holding the fan shroud.
Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.
- ПРИМЕЧАНИЕ:
- Be careful not to damage the radiator core.
Remove the fan pulley from the water pump.
28. REMOVE RADIATOR ASSEMBLY |

Remove the 4 bolts and radiator.
29. REMOVE INTAKE PIPE ASSEMBLY |

Loosen the hose clamp and remove the 2 bolts and intake pipe.
30. DISCONNECT COOLER COMPRESSOR ASSEMBLY |

Remove the 4 bolts and idle pulley bracket.

Disconnect the connector.
Remove the 3 bolts and disconnect the cooler compressor.
- УКАЗАНИЕ:
- It is not necessary to completely remove the cooler compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.
31. REMOVE GENERATOR ASSEMBLY |

Remove the terminal cap.
Remove the nut and generator wire.
Disconnect the generator connector.

Disconnect the vacuum pump hose.
Remove the union bolt to disconnect the vacuum pump oil inlet hose and remove the 2 gaskets.
Detach the vacuum pump oil inlet hose from the cord clip.
Disconnect the vacuum pump oil outlet hose.

Remove the 2 bolts and generator.
32. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY |
Remove the glove compartment door (See page ).
33. DISCONNECT ENGINE WIRE |

Remove the 3 bolts, detach the clamp and disconnect the engine wire.
Remove the No. 1 relay block cover.

Remove the nut and detach the 2 claws.
Disconnect the connector.
Detach the 2 clamps and disconnect the engine wire.

for LHD:
Detach the 4 clamps.

Detach the grommet from the wire harness support.
*A | for LHD |
*B | for RHD |

Detach the 4 claws to remove the wire harness support from the vehicle, and then pull out the ECM connector to remove it from the vehicle.
*A | for LHD |
*B | for RHD |

Detach the clamp and disconnect the 5 connectors as shown in the illustration.
*A | for LHD |
*B | for RHD |
34. REMOVE WIRING HARNESS CLAMP BRACKET (for LHD) |

Remove the bolt and wiring harness clamp bracket.
35. DISCONNECT HEATER WATER HOSE ASSEMBLY |

Remove the bolt and disconnect the heater water hoses.
*A | for Rear Heater |
36. LOOSEN FUEL TANK CAP ASSEMBLY |
37. DRAIN FUEL |

Loosen the fuel filter drain plug and drain the fuel from the fuel filter.
38. DISCONNECT FUEL HOSE |

Disconnect the 2 fuel hoses.
39. DISCONNECT VANE PUMP ASSEMBLY |

Using SST, hold the pulley and loosen the nut.
- SST
- 09960-10010(09962-01000,09963-01000)
Remove the nut and vane pump pulley from the vane pump shaft.
Remove the 2 bolts and nut and disconnect the vane pump.
- УКАЗАНИЕ:
- Disconnect the vane pump from the vehicle with the hoses connected, and hang it with a rope.
40. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY |

Remove the 2 bolts and disconnect the release cylinder.
41. REMOVE STARTER ASSEMBLY |

Disconnect the starter connector.
Remove the terminal cap.
Remove the nut and disconnect the starter wire.

Remove the nut, 2 bolts and starter.
42. REMOVE OIL FILTER SUB-ASSEMBLY |

Using SST, remove the oil filter.
- SST
- 09228-44011
43. REMOVE FRONT EXHAUST PIPE ASSEMBLY |
Remove the bolt from the clamp.

Remove the 2 bolts and No. 1 exhaust pipe support bracket.

Remove the 3 nuts and front exhaust pipe.
Remove the gasket.
44. REMOVE FRONT PROPELLER SHAFT ASSEMBLY |

Нанесите метки на фланец карданного вала и дифференциал.
*a | Метка |
Снимите 4 гайки, 4 болта, 4 шайбы и передний карданный вал в сборе.

Нанесите метки на фланец карданного вала и фланец раздаточной коробки.
*a | Метка |
Отверните 4 гайки и снимите 4 шайбы и передний карданный вал в сборе.
45. REMOVE PROPELLER SHAFT ASSEMBLY |

Нанесите метки на фланец карданного вала и фланец раздаточной коробки.
*A | Для 3-дверных моделей: |
*B | Для 5-дверных моделей: |
*a | Метка |
Отверните 4 гайки и снимите 4 шайбы.

Нанесите метки на фланец карданного вала и фланец дифференциала.
*A | Для 3-дверных моделей: |
*B | Для 5-дверных моделей: |
*a | Метка |
Отверните 4 гайки и снимите 4 болта и 4 шайбы.
Снимите карданный вал.
46. REMOVE MANUAL TRANSMISSION ASSEMBLY |
Remove the manual transmission (See page ).
47. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR |
- ПРИМЕЧАНИЕ:
- Perform this procedure when replacement of the engine mounting insulator is necessary.

Remove the 4 bolts and rear engine mounting insulator from the transmission.
48. REMOVE CLUTCH COVER ASSEMBLY |

Place matchmarks on the clutch cover and flywheel.
*a | Matchmark |
Loosen each set bolt one turn at a time until spring tension is released.
Remove the 6 set bolts and pull off the clutch cover.
- ПРИМЕЧАНИЕ:
- Do not drop the clutch disc.
49. REMOVE CLUTCH DISC ASSEMBLY |
- ПРИМЕЧАНИЕ:
- Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.
50. REMOVE FLYWHEEL SUB-ASSEMBLY |

Using SST, hold the crankshaft.
- SST
- 09213-54015(91651-60855)
09330-00021
Remove the 8 bolts and flywheel.
51. REMOVE REAR END PLATE |
Remove the 2 bolts and rear end plate.
52. REMOVE FLYWHEEL HOUSING DUST SEAL |
53. INSTALL ENGINE HANGER |

Install an engine hanger to each location shown in the illustration.
*1 | No. 1 Engine Hanger |
*2 | No. 2 Engine Hanger |
- УКАЗАНИЕ:
No. 1 Engine Hanger | 12281-54080 |
No. 2 Engine Hanger | 12282-54070 |
Bolt (No. 1 Engine Hanger) | 90119-10736 |
Bolt (No. 2 Engine Hanger) | 91622-61022 |
- Момент затяжки:
- for No. 1 Engine Hanger:
- 59 N*m{ 602 kgf*cm, 44 ft.*lbf}
- for No. 2 Engine Hanger:
- 37 N*m{ 377 kgf*cm, 27 ft.*lbf}
- ПРИМЕЧАНИЕ:
- Install the engine hangers with new bolts.
54. REMOVE ENGINE ASSEMBLY |
Attach an engine sling device and hang the engine with a chain block.

Remove the 4 nuts and 4 bolts from the front engine mounting insulator LH and RH.
*1 | for RH Side |
*2 | for LH Side |
Remove the engine by operating the engine sling device and chain block.
55. INSTALL ENGINE TO ENGINE STAND |
Install the engine to an engine stand with bolts.
Remove engine hanger.
56. REMOVE ENGINE WIRE |
Remove the engine wire from the engine.
57. REMOVE FRONT ENGINE MOUNTING INSULATOR |

Remove the 2 nuts and 2 front engine mounting insulators.