Свеча Накаливания - Установка

Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E

INSTALL GLOW PLUG ASSEMBLY

INSTALL NO. 1 GLOW PLUG CONNECTOR

CONNECT VENTILATION HOSE

INSTALL INTAKE PIPE

INSTALL RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

СВЕЧА НАКАЛИВАНИЯ - УСТАНОВКА

1. INSTALL GLOW PLUG ASSEMBLY

Using a 12 mm deep socket wrench, install the 4 glow plugs.

  • Момент затяжки:
  • 13 N*m{ 130 kgf*cm, 10 ft.*lbf}
2. INSTALL NO. 1 GLOW PLUG CONNECTOR

Install the No. 1 glow plug resistor insulator and No. 1 glow plug connector.

Свеча Накаливания - Установка. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install the glow plug connector with the 4 nuts. Uniformly tighten the nuts.

  • Момент затяжки:
  • 1.0 N*m{ 10 kgf*cm, 9 in.*lbf}
Text in Illustration
*1Nut
*2Washer
*3No. 2 Glow Plug Resistor Insulator
*4Engine Wire
*5No. 1 Glow Plug Connector
*6No. 1 Glow Plug Resistor Insulator
*7Bolt

Install the 4 screw grommets.

Connect the engine wire and install the No. 2 glow plug resistor insulator and washer with the bolt.

  • Момент затяжки:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
3. CONNECT VENTILATION HOSE

Connect the ventilation hose.

4. INSTALL INTAKE PIPE

Install the intake pipe with the 2 bolts and tighten the hose clamp.

  • Момент затяжки:
  • for bolt:
  • 18 N*m{ 184 kgf*cm, 13 ft.*lbf}
  • for clamp:
  • 6.0 N*m{ 61 kgf*cm, 53 in.*lbf}
5. INSTALL RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY

Вставьте петли крышки воздушного фильтра и шланг в корпус воздушного фильтра, а затем закрепите 4 откидных защелки.

Установите крышку воздушного фильтра и закрепите ее зажимом.

  • Момент затяжки:
  • 5,0 N*m{ 51 kgf*cm, 44 in.*lbf}

Закрепите зажим жгута проводов.

Подсоедините 2 зажима и разъем.

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • ПРИМЕЧАНИЕ:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

Свеча Накаливания - Снятие

Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

REMOVE RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY

REMOVE INTAKE PIPE

DISCONNECT VENTILATION HOSE

REMOVE NO. 1 GLOW PLUG CONNECTOR

REMOVE GLOW PLUG ASSEMBLY

СВЕЧА НАКАЛИВАНИЯ - СНЯТИЕ

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • ПРИМЕЧАНИЕ:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ).
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
2. REMOVE RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY
Свеча Накаливания - Снятие. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the sensor connector.

Detach the wire harness clamp.

Loosen the hose clamp and remove the resonator with air cleaner cap.

Свеча Накаливания - Снятие. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Detach the 4 hook clamps, and then remove the air cleaner cap and resonator with air cleaner cap.

3. REMOVE INTAKE PIPE
Свеча Накаливания - Снятие. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 2 bolts.

Loosen the hose clamp and remove the intake pipe.

4. DISCONNECT VENTILATION HOSE
Свеча Накаливания - Снятие. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the ventilation hose.

5. REMOVE NO. 1 GLOW PLUG CONNECTOR
Свеча Накаливания - Снятие. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the nut, No. 2 glow plug resistor insulator and washer and disconnect the wire harness.

Remove the 4 screw grommets and 4 nuts.

Remove the No. 1 glow plug connector and No. 1 glow plug resistor insulator.

6. REMOVE GLOW PLUG ASSEMBLY
Свеча Накаливания - Снятие. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a 12 mm deep socket wrench, remove the 4 glow plugs.

Свеча Накаливания - Проверка Без Снятия С Автомобиля

Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E

INSPECT GLOW PLUG

СВЕЧА НАКАЛИВАНИЯ - ПРОВЕРКА БЕЗ СНЯТИЯ С АВТОМОБИЛЯ

1. INSPECT GLOW PLUG
  • ПРИМЕЧАНИЕ:
  • Turn the ignition switch off for 60 seconds before performing this inspection.
Свеча Накаливания - Проверка Без Снятия С Автомобиля. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Glow plug terminal - Body ground20°C (68°F)Approximately
    1.0 Ω
  • ПРИМЕЧАНИЕ:
Do not damage the glow plug pipes as doing so could cause an open circuit or shorten the life of the glow plugs.
Prevent oil and gasoline from contacting the glow plugs when cleaning them.
During the inspection, be sure to wipe off any oil on the terminal and Bakelite washer with a dry cloth.
Do not apply more than 11 V to the glow plug as it could cause an open circuit.

Система Предпускового Подогрева - Проверка Без Снятия С Автомобиля

Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E

INSPECT LIGHTING TIME OF GLOW INDICATOR LIGHT

INSPECT PRE-HEATING

INSPECT AFTER GLOW TIME

INSPECT GLOW PLUGS

СИСТЕМА ПРЕДПУСКОВОГО ПОДОГРЕВА - ПРОВЕРКА БЕЗ СНЯТИЯ С АВТОМОБИЛЯ

1. INSPECT LIGHTING TIME OF GLOW INDICATOR LIGHT
  • ПРИМЕЧАНИЕ:
  • Turn the ignition switch off for 60 seconds before performing this inspection.
Система Предпускового Подогрева - Проверка Без Снятия С Автомобиля. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Turn the ignition switch to the ON position, and measure the lighting time.

  • Lighting time:
  • Refer to the chart graph
2. INSPECT PRE-HEATING
  • ПРИМЕЧАНИЕ:
  • Turn the ignition switch off for 60 seconds before performing this inspection.
Система Предпускового Подогрева - Проверка Без Снятия С Автомобиля. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Turn the ignition switch to the ON position, measure the time when the battery voltage is applied to the glow plugs.

  • Pre-Heating time:
  • Engine coolant temperaturePre-Heating time
    40°C or more1 sec.
    40°C or lessRefer to the chart graph (15 sec. at the longest)

Turn the ignition switch to the START position, and check the battery voltage is applied to the glow plugs.

While cranking the engine, measure the time when the battery voltage is applied to the glow plugs.

  • Pre-Heating time:
  • Engine coolant temperaturePre-Heating time
    40°C or more1 sec.
    40°C or lessRefer to the chart graph (15 sec. at the longest)
3. INSPECT AFTER GLOW TIME
  • ПРИМЕЧАНИЕ:
  • Turn the ignition switch off for 60 seconds before performing this inspection.
Система Предпускового Подогрева - Проверка Без Снятия С Автомобиля. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

After starting the engine starting, measure the time when the battery voltage is applied to the terminal SREL of the ECM.

  • After glow time:
  • Refer to the chart graph
4. INSPECT GLOW PLUGS
  • ПРИМЕЧАНИЕ:
  • Turn the ignition switch off for 60 seconds before performing this inspection.
Система Предпускового Подогрева - Проверка Без Снятия С Автомобиля. СИСТЕМА ЗАПУСКА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using an ohmmeter, measure the resistance between the glow plug terminal and ground.

  • Standard resistance:
  • Approx. 0.72Ωat 20°C (68°F)
  • ПРИМЕЧАНИЕ:
Do not damage the glow plug pipes as it could cause an open circuit or shorten life of the glow plugs.
Avoid getting oil and gasoline on the glow plug when cleaning.
During inspection, be sure to wipe any oil on the terminal and bakelite washer with a dry cloth.
Do not apply more than 11 V to the glow plug as it could cause an open circuit.