Rear Air Conditioning Unit (W/O Heater) - Removal

Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

REAR AIR CONDITIONING UNIT (w/o Heater) - REMOVAL

1. REMOVE UPPER RADIATOR SUPPORT SEAL

Remove the 7 clips and radiator support seal.

Rear Air Conditioning Unit (W/O Heater) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Start the engine.

Turn the A/C switch on.

Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

Stop the engine.

Recover the refrigerant from the A/C system using a refrigerant recovery unit.

3. PRECAUTION
  • NOTICE:
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • CAUTION:
  • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
5. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE

w/ Sliding Roof:


()

w/o Sliding Roof:


()

6. REMOVE REAR DOOR SCUFF PLATE LH

w/ Sliding Roof:


()

w/o Sliding Roof:


()

7. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

Remove the tonneau cover.

8. REMOVE REAR SEAT COVER CAP (w/ Rear No. 2 Seat)

w/ Sliding Roof:


()

w/o Sliding Roof:


()

9. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH

w/ Sliding Roof:


()

w/o Sliding Roof:


()

10. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY
Rear Air Conditioning Unit (W/O Heater) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Remove the 2 bolts.

Disconnect the air conditioner tube and accessory assembly.

  • NOTICE:
Do not use a screwdriver or similar tool to disconnect the tube.
Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

Remove the 2 O-rings from the air conditioner tube and accessory assembly.

11. REMOVE REAR ROOF NO. 1 AIR DUCT
Rear Air Conditioning Unit (W/O Heater) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Detach the 2 claws and remove the cooler plate.

Rear Air Conditioning Unit (W/O Heater) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Remove the clip and duct.

12. REMOVE REAR COOLING UNIT ASSEMBLY
Rear Air Conditioning Unit (W/O Heater) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200 URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 4 bolts and rear cooling unit.