Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 1GR-FE STARTING
STARTER - DISASSEMBLY
| 1. REMOVE STARTER YOKE ASSEMBLY |
Remove the nut and disconnect the lead wire from terminal C.
Remove the 2 bolts.
Pull out the starter yoke and commutator end frame together with the starter armature.
Remove the O-ring from the starter yoke.
| 2. REMOVE MAGNET STARTER SWITCH ASSEMBLY |
Remove the 2 bolts and magnet starter switch.
Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.
| *1 | Starter Drive Housing |
| *2 | Starter Clutch |
| *3 | Return Spring |
| *4 | Idle Gear |
| *5 | Retainer |
| *6 | Clutch Roller |
Using a magnet hand, remove the steel ball from the starter clutch hole.
| *1 | Magnet Hand |
| 3. REMOVE STARTER BRUSH HOLDER ASSEMBLY |
Remove the 2 screws, and then remove the commutator end frame from the starter yoke.
- NOTICE:
- While holding down the lead wire, remove the commutator end frame.
Remove the O-ring from the starter yoke.
Disconnect the 4 brushes from the starter brush holder.
Using a screwdriver, hold back the brush spring.
Disconnect the brush from the starter brush holder.
Remove the starter brush holder.
| 4. REMOVE STARTER ARMATURE ASSEMBLY |
Remove the starter armature from the starter yoke.