Condenser (For 2Ad-Fhv) Removal
REMOVE COOL AIR INTAKE DUCT SEAL
REMOVE NO. 1 AIR CLEANER INLET
REMOVE SIDE ENGINE ROOM COVER LH
REMOVE SIDE ENGINE ROOM COVER RH
REMOVE NO. 1 ENGINE COVER
REMOVE UNDER ENGINE COVER
DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
REMOVE FRONT BUMPER ASSEMBLY
REMOVE FRONT BUMPER ENERGY ABSORBER
REMOVE HOOD LOCK CONTROL CABLE COVER
DISCONNECT HOOD LOCK ASSEMBLY
REMOVE UPPER RADIATOR SUPPORT
DISCONNECT LIQUID TUBE SUB-ASSEMBLY
DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
REMOVE COOLER CONDENSER ASSEMBLY
REMOVE COOLER DRYER
Condenser (For 2Ad-Fhv) -- Removal |
1. REMOVE COOL AIR INTAKE DUCT SEAL |
Remove the 11 clips and intake duct seal.
2. REMOVE NO. 1 AIR CLEANER INLET |
Remove the bolt, clip and inlet air cleaner.
3. REMOVE SIDE ENGINE ROOM COVER LH |
Remove the 4 clips and side cover.
4. REMOVE SIDE ENGINE ROOM COVER RH |
Remove the 2 clips and side cover.
5. REMOVE NO. 1 ENGINE COVER |
Remove the No. 1 engine cover.
6. REMOVE UNDER ENGINE COVER |
7. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM |
Start up the engine.
Turn the A/C switch on.
Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.
Stop the engine.
Using SST, let the refrigerant gas out.
- SST
- 07110-58060(07117-58060,07117-58070,07117-58080,07117-58090,07117-78050,07117-88060,07117-88070,07117-88080)
8. REMOVE FRONT BUMPER ASSEMBLY |
Using a screwdriver, turn the pin 90 degrees and remove the 2 pin hold clips.
- HINT:
- Tape the screwdriver tip before use.
- Use the same procedures for the RH side and LH side.
Put protective tape around the front bumper assembly.
Using a clip remover, remove the 2 clips
Remove the 2 radiator grille protectors.
Remove the bolt and 10 screws.
Disengage the 5 claws and disconnect the front bumper assembly as shown in the illustration.
- HINT:
- Use the same procedures for the RH side and LH side.
Disconnect the headlight washer hose. (w/ headlight cleaner system)
Disconnect the connector and remove the front bumper assembly.
9. REMOVE FRONT BUMPER ENERGY ABSORBER |
10. REMOVE HOOD LOCK CONTROL CABLE COVER |
Remove the 3 screws, clamp and the hood lock control cable cover.
11. DISCONNECT HOOD LOCK ASSEMBLY |
Disconnect the connector.
Remove the hood lock nut cap and the hood lock nut.
Remove the 2 bolts, and separate the hood lock assembly from the upper radiator support.
- NOTICE:
- Do not forcibly bend the hood lock control cable.
12. REMOVE UPPER RADIATOR SUPPORT |
Separate the 4 wire harness clamps and the 2 connectors.
Separate the clamp and the 2 cooling fan motor connectors.
Separate the 6 clamps and the No. 2 engine room wire.
Remove the 5 bolts and the upper radiator support.
13. DISCONNECT LIQUID TUBE SUB-ASSEMBLY |
Remove the 2 bolts and disconnect the liquid tube sub-assembly from the cooler condenser assembly.
Remove the O-ring from the liquid tube sub-assembly.
- NOTICE:
- Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
14. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY |
Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.
Remove the O-ring from the discharge hose sub-assembly.
- NOTICE:
- Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
15. REMOVE COOLER CONDENSER ASSEMBLY |
Remove the 4 bolts and cooler condenser assembly.
Using a straight hexagon wrench 14 mm, remove the cap from the modulator.
Using pliers, remove the cooler dryer.