Condenser Removal

Heater & Air Conditioning System. Lexus Is250, Is220D. Gse20 Ale20
Air Conditioning. Lexus Is250, Is220D. Gse20 Ale20

  1. REMOVE COOL AIR INTAKE DUCT SEAL

  2. REMOVE SIDE ENGINE ROOM COVER LH

  3. REMOVE SIDE ENGINE ROOM COVER RH

  4. REMOVE V-BANK COVER SUB-ASSEMBLY

  5. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  6. REMOVE NO. 1 INLET AIR CLEANER

  7. REMOVE UNDER ENGINE COVER

  8. REMOVE FRONT BUMPER ASSEMBLY

  9. REMOVE FRONT BUMPER ENERGY ABSORBER

  10. REMOVE RADIATOR SUPPORT OPENING COVER

  11. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

  12. REMOVE HOOD LOCK CONTROL CABLE COVER

  13. DISCONNECT HOOD LOCK ASSEMBLY

  14. REMOVE RADIATOR SUPPORT UPPER

  15. DISCONNECT LIQUID TUBE SUB-ASSEMBLY

  16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

  17. REMOVE COOLER CONDENSER ASSEMBLY

  18. REMOVE COOLER DRYER

Condenser -- Removal



1. REMOVE COOL AIR INTAKE DUCT SEAL


    Lexus Is250, Is220D. Gse20 Ale20
  1. Using a clip remover, remove the 11 clips and cool air intake duct seal.



2. REMOVE SIDE ENGINE ROOM COVER LH


    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Remove the 5 clips and side cover.



3. REMOVE SIDE ENGINE ROOM COVER RH


    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Remove the 2 clips and side cover.



4. REMOVE V-BANK COVER SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Raise the V-bank cover to disengage the clip on the rear of the cover. Raise the cover again to disengage the 2 clips on the front of the cover and remove the cover.

    NOTICE:
    Attempting to disengage both front and rear clips at the same time may cause the cover to break.


5. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Start up the engine.

  1. Turn the A/C switch on.

  1. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.

  1. Stop the engine.

  1. Using SST, let the refrigerant gas out.

    SST
    07110-58060(07117-58060,07117-58070,07117-58080,07117-58090,07117-78050,07117-88060,07117-88070,07117-88080)


6. REMOVE NO. 1 INLET AIR CLEANER


    Lexus Is250, Is220D. Gse20 Ale20
  1. Remove the bolt, clip and inlet air cleaner.



7. REMOVE UNDER ENGINE COVER


8. REMOVE FRONT BUMPER ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Using a screwdriver, turn the pin 90 degrees and remove the 2 pin hold clips.

    HINT:
    1. Tape the screwdriver tip before use.
    2. Use the same procedures for the RH side and LH side.


    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Put protective tape around the front bumper assembly.

  1. Using a clip remover, remove the 2 clips

  1. Remove the 2 radiator grille protectors.

  1. Remove the bolt and 10 screws.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Disengage the 5 claws and disconnect the front bumper assembly as shown in the illustration.

    HINT:
    Use the same procedures for the RH side and LH side.
  1. Disconnect the headlight washer hose. (w/ headlight cleaner system)

  1. Disconnect the connector and remove the front bumper assembly.



9. REMOVE FRONT BUMPER ENERGY ABSORBER


10. REMOVE RADIATOR SUPPORT OPENING COVER


    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Disengage the 2 clips and remove the radiator support opening cover.



11. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
  1. Disconnect the connector.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Remove the 3 bolts and the millimeter wave radar sensor assembly.



12. REMOVE HOOD LOCK CONTROL CABLE COVER


  1. RHD



      Lexus Is250, Is220D. Gse20 Ale20
    1. Remove the 3 screws, clamp and the hood lock control cable cover.



  1. LHD



      Lexus Is250, Is220D. Gse20 Ale20
    1. Remove the 3 screws, clamp and the hood lock control cable cover.



13. DISCONNECT HOOD LOCK ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Disconnect the connector.



    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Remove the hood lock nut cap and the hood lock nut.

  1. Remove the 2 bolts, and separate the hood lock assembly from the radiator support upper.

    NOTICE:
    Do not forcibly bend the hood lock control cable.


14. REMOVE RADIATOR SUPPORT UPPER


    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Separate the 4 wire harness clamps and the 3 connectors.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Separate the clamp and the cooling fan motor connector.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Separate the clamp and the No.2 cooling fan motor connector.



    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Separate the 6 clamps and the No.2 engine room wire.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Remove the 5 bolts and the upper radiator support.



15. DISCONNECT LIQUID TUBE SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Remove the 2 bolts and disconnect the liquid tube sub-assembly from the cooler condenser assembly.

  1. Remove the O-ring from the liquid tube sub-assembly.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.

  1. Remove the O-ring from the discharge hose sub-assembly.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


17. REMOVE COOLER CONDENSER ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Air Conditioning.Air Conditioning System.Condenser  Removal
  1. Remove the 4 bolts and cooler condenser assembly.



18. REMOVE COOLER DRYER


    Lexus Is250, Is220D. Gse20 Ale20
  1. Using a straight hexagon wrench 14 mm, remove the cap from the modulator.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Using pliers, remove the cooler dryer.