Parking Brake Pedal Installation

Brake. Lexus Is250, Is220D. Gse20 Ale20
Parking Brake. Lexus Is250, Is220D. Gse20 Ale20

  1. INSTALL PARKING PEDAL PAD

  2. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for LHD)

  3. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for RHD)

  4. INSTALL AIR DUCT NO.1 (for RHD)

  5. INSTALL FRONT UPPER FLOOR REAR SUB PANEL

  6. INSTALL CENTER AIRBAG SENSOR ASSEMBLY

  7. INSTALL NO. 3 DASH PANEL INSULATOR PAD

  8. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

  9. INSTALL NO. 2 REAR AIR DUCT

  10. INSTALL FRONT FLOOR SILENCER PAD

  11. INSTALL ACCELERATOR PEDAL

  12. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

  13. INSTALL LOWER INSTRUMENT FINISH PANEL SUB-ASSEMBLY

  14. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

  15. INSTALL SIDE INSTRUMENT PANEL LH

  16. INSTALL CONSOLE BOX

  17. INSTALL CONSOLE BOX REGISTER ASSEMBLY

  18. INSTALL FRONT ASH RECEPTACLE ASSEMBLY

  19. INSTALL CONSOLE PANEL SUB-ASSEMBLY

  20. INSTALL NO. 1 UPPER CONSOLE PANEL GARNISH

  21. INSTALL NO. 2 UPPER CONSOLE PANEL GARNISH

  22. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

  23. INSTALL CENTER LOWER PILLAR GARNISH LH

  24. INSTALL REAR DOOR SCUFF PLATE LH

  25. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination)

  26. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination)

  27. INSTALL FRONT DOOR OPENING TRIM COVER LH

  28. INSTALL FRONT SEAT OUTER BELT ASSEMBLY

  29. INSTALL REAR SEAT CUSHION ASSEMBLY

  30. INSTALL FRONT SEAT ASSEMBLY (for Power Seat)

  31. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)

  32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  33. INSPECT PARKING BRAKE PEDAL TRAVEL

  34. ADJUST PARKING BRAKE PEDAL TRAVEL

  35. PERFORM INITIALIZATION

  36. INSPECT SRS WARNING LIGHT

  37. INSPECT FRONT SEAT ASSEMBLY (for Power Seat)

  38. CHECK FOR EXHAUST GAS LEAKS

Parking Brake Pedal -- Installation



1. INSTALL PARKING PEDAL PAD


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Engage the claw and install the parking pedal pad on the parking brake pedal.



2. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for LHD)


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Pass the No. 1 parking brake cable assembly through the parking brake pedal and hold the cable with the clip.

    HINT:
    Fully tighten the No. 1 wire adjusting nut and lock nut when adjusting the parking brake pedal free play.
  1. Fully bend the parking brake pedal claw.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Temporarily install the parking brake pedal by loosely tightening the 3 nuts.

  1. Fully tighten the 3 nuts in the order shown in the illustration.

    Torque:
    13 N*m{133 kgf*cm, 10 ft.*lbf}
  1. Connect the parking brake switch connector.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the instrument panel junction block assembly with the 2 nuts.



  1. Install the No. 1 parking brake cable assembly to the body with the 3 nuts and 2 bolts.

    Torque:
    Nut:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
    Bolt:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the parking brake equalizer to the No. 1 parking brake cable assembly.



    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Slide the rubber boot back as shown in the illustration.



    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Connect the 2 No. 2 parking brake cable assemblies to the parking brake equalizer.

  1. Install the 2 No. 2 prking brake cable assemblies with the 2 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Install the parking brake return with damper spring.



3. INSTALL PARKING BRAKE PEDAL ASSEMBLY (for RHD)


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Pass No. 1 parking brake cable assembly through the parking brake pedal and hold the cable with the clip.

    HINT:
    Fully tighten the No. 1 wire adjusting nut and lock nut when adjusting the parking brake pedal free play.
  1. Fully bend the parking brake pedal claw.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Temporarily install the parking brake pedal by loosely tightening the 2 nuts and bolt.

  1. Fully tighten the 2 nuts and bolt in the order shown in the illustration.

    Torque:
    Nut:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
    Bolt:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Connect the parking brake switch connector.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the instrument panel junction block assembly with the 2 nuts.



  1. Install the No. 1 parking brake cable assembly to the body with the 3 nuts and 2 bolts.


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the parking brake equalizer to the No. 1 parking brake cable assembly.



    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Slide the rubber boot back as shown in the illustration.



    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Connect the No. 2 parking brake cable assemblies to the parking brake equalizer.

  1. Install the No. 2 parking brake cable assemblies with the 2 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Install the parking brake return with damper spring.



4. INSTALL AIR DUCT NO.1 (for RHD)


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Engage the claw and install the No. 1 air duct.



5. INSTALL FRONT UPPER FLOOR REAR SUB PANEL


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Install the front floor rear upper sub panel with the 4 bolts.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}
  1. Engage the 6 clamps.



6. INSTALL CENTER AIRBAG SENSOR ASSEMBLY
  1. Check that the engine switch is off.

  1. Check that the battery negative (-) terminal is disconnected.

    NOTICE:
    After disconnecting the negative battery terminal, wait for at least 90 seconds before starting the operation.


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the center airbag sensor assembly with the nut and 2 bolts.

    Torque:
    17.5 N*m{179 kgf*cm, 13 ft.*lbf}
    NOTICE:
    1. If the center airbag sensor assembly has been dropped, or there are any cracks, dents or other defects in the case, bracket or connector, replace it with a new one.
    2. When installing the center airbag sensor assembly, be careful that the SRS wiring does not interfere with other parts and that it is not pinched between other parts.
  1. Check that there is no looseness in the installation parts of the center airbag sensor assembly.

  1. Connect the holder (with connectors).

  1. Check that the water-proof sheet is properly set.



7. INSTALL NO. 3 DASH PANEL INSULATOR PAD
  1. Install the No. 3 dash panel insulator pad.



8. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
HINT:
(Click here).


9. INSTALL NO. 2 REAR AIR DUCT


    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the No. 2 console box duct with the 2 clips.



10. INSTALL FRONT FLOOR SILENCER PAD
  1. Install the front floor silencer pad.



11. INSTALL ACCELERATOR PEDAL
HINT:
(Click here).


12. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Connect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.
  1. Install the driver side knee airbag assembly with the 4 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


13. INSTALL LOWER INSTRUMENT FINISH PANEL SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Connect the connectors.

  1. Engage the 7 clips and install the lower instrument panel finish panel sub-assembly.



14. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Connect the connectors.

  1. Insert the No. 1 instrument panel under cover sub-assembly into the guide as shown in the illustration.

  1. Engage the 2 claws.

  1. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <E>.



15. INSTALL SIDE INSTRUMENT PANEL LH


    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 5 claws and 3 clips, and then install the side instrument panel LH.



16. INSTALL CONSOLE BOX


    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 2 claws and 2 clips.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the 2 bolts <C>.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the 2 bolts <C>.

  1. Connect the connector.



    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Connect the connectors.

  1. Engage the 2 clamps.

  1. Install the 2 bolts <C>.



17. INSTALL CONSOLE BOX REGISTER ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 2 claws and 4 clips, and then install the console box register assembly.

  1. Install the rear ash receptacle assembly.



18. INSTALL FRONT ASH RECEPTACLE ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Connect the connectors.

  1. Insert the protruding parts of the front ash receptacle sub-assembly into the 2 guide holes as shown in the illustration.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Install the front ash receptacle sub-assembly with the 2 screws <F>.



19. INSTALL CONSOLE PANEL SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Connect the connectors.

  1. Engage the 8 clips and install the console panel sub-assembly.



20. INSTALL NO. 1 UPPER CONSOLE PANEL GARNISH


    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the claw and 2 clips, and then install the upper No. 1 console panel garnish.



21. INSTALL NO. 2 UPPER CONSOLE PANEL GARNISH


    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the claw and 2 clips, and then install the upper No. 2 console panel garnish.



22. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20
  1. Turn the shift knob clockwise and install the shift lever knob sub-assembly.



23. INSTALL CENTER LOWER PILLAR GARNISH LH


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Engage the 5 clips and 3 claws, and install the lower center pillar garnish LH.



24. INSTALL REAR DOOR SCUFF PLATE LH


    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 2 clips.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 5 claws and install the rear door scuff plate LH.



25. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination)


    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 4 clips.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 7 claws, and install the front door scuff plate LH.



26. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination)
  1. Connect the connector.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 4 clips.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 7 claws, and install the front door scuff plate LH.



27. INSTALL FRONT DOOR OPENING TRIM COVER LH


    Lexus Is250, Is220D. Gse20 Ale20
  1. Engage the 4 claws and install the front door opening trim cover LH.



28. INSTALL FRONT SEAT OUTER BELT ASSEMBLY
HINT:
(Click here).


29. INSTALL REAR SEAT CUSHION ASSEMBLY


    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Attach the 2 rear hooks of the seat cushion to the seatback.

  1. Attach the 2 front hooks of the seat cushion to the vehicle body.

  1. Confirm that the seat cushion is firmly installed.

    NOTICE:
    When installing the seat cushion, make sure the seat belt buckle is not under the seat cushion.


30. INSTALL FRONT SEAT ASSEMBLY (for Power Seat)
HINT:
(Click here).


31. INSTALL FRONT SEAT ASSEMBLY (for Manual Seat)
HINT:
(Click here).


32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N*m{55 kgf*cm, 48 in.*lbf}


33. INSPECT PARKING BRAKE PEDAL TRAVEL
  1. Fully depress the parking brake pedal and release it to engage the parking brake.

  1. Depress the pedal to the floor again, and release it to disengage the parking brake.



    Lexus Is250, Is220D. Gse20 Ale20
  1. Slowly depress the parking brake pedal to the floor, and count the number of clicks.

    Parking brake pedal travel:
    7 to 9 notches at 300 N (31 kgf, 67.5 lbf)


34. ADJUST PARKING BRAKE PEDAL TRAVEL
  1. Depress the parking brake pedal. Hold the No. 1 wire adjusting nut using a wrench and loosen the lock nut.

  1. Release the parking brake pedal.



    Lexus Is250, Is220D. Gse20 Ale20.Parking Brake.Parking Brake System.Parking Brake Pedal  Installation
  1. Turn the No. 1 wire adjusting nut until the parking brake pedal travel meets the above specification.

  1. Hold the wire adjusting No. 1 nut using a wrench or equivalent tool and tighten the lock nut.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Count the number of clicks after depressing and releasing the parking brake pedal 3 or 4 times.

  1. Check whether the parking brake drags or not.

  1. When operating the parking brake pedal, check that the parking brake indicator light comes on.



35. PERFORM INITIALIZATION
HINT:
(Click here)


36. INSPECT SRS WARNING LIGHT
HINT:
(Click here).


37. INSPECT FRONT SEAT ASSEMBLY (for Power Seat)
  1. Check the power seat operation.

  1. Check the seat heater operation (with seat heater system).

    1. Turn the engine switch on (IG).

    2. Turn the seat heater switch ON.

    3. Wait 5 minutes or more and confirm that the seat surface becomes warm.



38. CHECK FOR EXHAUST GAS LEAKS