Front Brake -- Reassembly |
1. INSTALL FRONT DISC |
Align the matchmarks and install the front disc.
- HINT:
- When replacing the disc with a new one, select the installation position where the front disc has the minimum runout.
2. TEMPORARILY TIGHTEN BLEEDER PLUG |
Temporarily tighten the front disc brake bleeder plug to the disc brake cylinder assembly.
3. INSTALL PISTON SEAL |
Apply lithium soap base glycol grease to a new piston seal.
Install the piston seal to the disc brake cylinder assembly.
4. INSTALL FRONT DISC BRAKE PISTON |
Apply lithium soap base glycol grease to the piston and a new cylinder boot.
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Install the cylinder boot to the piston.
Install the piston to the disc brake cylinder assembly.
- NOTICE:
- Do not install the piston forcibly in the cylinder assembly.
5. INSTALL CYLINDER BOOT |
Install the cylinder boot to the disc brake cylinder assembly.
- NOTICE:
- Install the boot securely to the grooves of the cylinder and piston.
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Using a screwdriver, install a new set ring.
- NOTICE:
- Install the set ring securely to the grooves of the cylinder boot.
- Do not damage the cylinder boot.
- HINT:
- Tape the screwdriver tip before use.
6. INSTALL FRONT DISC BRAKE BUSHING DUST BOOT |
Secure the cylinder mounting LH in a vise.
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Apply lithium soap base glycol grease to the seal surface of 2 new bushing dust boots.
Using a socket wrench (21 mm) and a hammer, install the 2 bushing dust boots.
7. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING LH |
Install 2 new caliper plates No. 1 to the cylinder mounting LH.
Install the cylinder mounting LH with the 2 bolts.
- Torque:
- 78 N*m{799 kgf*cm, 58 ft.*lbf}
8. INSTALL NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN |
Apply lithium soap base glycol grease to the sliding part and the seal surface of the cylinder slide pin No. 2.
Install the cylinder slide pin No. 2 to the cylinder mounting LH.
- NOTICE:
- Insert the slide pin No. 2 into the cylinder mounting LH lower side.
9. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN |
Apply lithium soap base glycol grease to the sliding part and the seal surface of the cylinder slide pin.
Install the cylinder slide pin to the cylinder mounting LH.
- NOTICE:
- Insert the slide pin into the cylinder mounting LH upper side.
10. INSTALL NO. 2 FRONT DISC BRAKE PAD SUPPORT PLATE |
Install the 2 No. 2 front disc brake pad support plates.
11. INSTALL NO. 1 FRONT DISC BRAKE PAD SUPPORT PLATE |
Install the 2 No. 1 front disc brake pad support plates.
12. INSTALL ANTI-SQUEAL SHIMS AND PAD WEAR INDICATOR PLATES |
Install the 2 No. 1 anti-squeal shims to each pad.
- NOTICE:
- When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
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Install the 2 No. 2 anti-squeal shims to each pad.
Install the 2 pad wear indicator plates to each pad.
- NOTICE:
- Install the pad wear indicator plates in the correct positions and directions.
13. INSTALL DISC BRAKE PADS WITH ANTI-SQUEAL SHIMS |
Install the 2 pads with pad wear indicator plates to the cylinder mounting.