Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - 3UR-FE LUBRICATION
ENGINE OIL COOLER - REMOVAL
1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH |

Remove the 3 bolts and screw.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.
2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH |

Remove the 3 bolts and 2 screws.
Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.
3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |

Remove the 10 bolts and No. 1 engine under cover.
4. DRAIN ENGINE OIL |
Remove the oil filler cap.

Remove the 2 bolts and No. 2 engine under cover seal.
Remove the oil pan drain plug and gasket, and drain the engine oil into a container.
Install a new gasket and the oil pan drain plug.
- Torque:
- 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
5. DRAIN ENGINE COOLANT |
- CAUTION:
- Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
Loosen the radiator drain cock plug.
- HINT:
- Collect the coolant in a container and dispose of it according to the regulations in your area.
Remove the radiator cap. Then drain the coolant from the radiator.
Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.
Tighten the 2 cylinder block drain cock plugs.
- Torque:
- 13 N*m{ 133 kgf*cm, 10 ft.*lbf}
*1 | Radiator Reservoir | *2 | Radiator Cap |
*3 | Radiator Drain Cock Plug | *4 | Cylinder Block Drain Cock Plug |
Tighten the radiator drain cock plug by hand.
6. REMOVE V-BANK COVER SUB-ASSEMBLY |

Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.
*1 | Bracket |
*2 | Hook |
*3 | Pin |
*4 | Grommet |
7. REMOVE FAN AND GENERATOR V BELT |

While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of 5 mm (0.197 in.) into the service hole to fix the belt tensioner in place.
*1 | Bar |
- HINT:
- The pulley bolt for the belt tensioner has a left-hand thread.
Remove the V belt.
8. REMOVE OIL FILTER ELEMENT |

Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.
*1 | Pipe |
*2 | Hose |

Remove the oil filter drain plug.

Install the pipe to the oil filter cap.
*1 | Cap |
*2 | Valve |
*3 | Pipe |
*4 | O-Ring |
*5 | Hose |
- NOTICE:
- If the O-ring is removed with the drain plug, install the O-ring together with the pipe.
- HINT:
- Use a container to catch the draining oil.

Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.

Using SST, remove the oil filter cap.
- SST
- 09228-06501
*1 | Oil Filter Bracket Clip |
- NOTICE:
- Do not remove the oil filter bracket clip.

Remove the oil filter element and O-ring from the oil filter cap.
*1 | Oil Filter Element |
*2 | O-Ring |
- NOTICE:
- Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.
9. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY |

Disconnect the sender gauge connector.

Remove the oil pressure sender gauge.
10. DISCONNECT COOLER COMPRESSOR ASSEMBLY |

Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.
- HINT:
- It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.
11. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY |

Remove the 3 bolts.
Disconnect the 4 hoses and remove the water by-pass pipe.
12. REMOVE NO. 1 OIL COOLER BRACKET |

Remove the 2 nuts and bracket.
Disconnect the ground wire from the cylinder block.
13. REMOVE OIL FILTER BRACKET |

Remove the 2 bolts, 2 nuts and filter bracket.

Remove the 2 O-rings.
14. REMOVE OIL COOLER ASSEMBLY |

Remove the 5 nuts and oil cooler from the oil filter bracket.

Remove the 2 O-rings.
15. REMOVE OIL COOLER SPACER |

Remove the bolt and oil cooler spacer from the oil filter bracket.

Remove the gasket.
*1 | Gasket |