Winch Unit Installation

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Winch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL WINCH ASSEMBLY

  2. INSTALL WINCH CONTROL WIRE

  3. INSTALL TRANSMISSION OIL COOLER AIR DUCT (w/ Oil Cooler)

  4. INSTALL RADIATOR SIDE DEFLECTOR LH

  5. INSTALL RADIATOR SIDE DEFLECTOR RH (w/o Oil Cooler)

  6. INSTALL FRONT UPPER CENTER BUMPER RETAINER

  7. INSTALL HEADLIGHT ASSEMBLY LH

  8. INSTALL HEADLIGHT ASSEMBLY RH

  9. INSTALL FRONT BUMPER EXTENSION LH

  10. INSTALL FRONT BUMPER EXTENSION RH

  11. INSTALL FRONT BUMPER COVER

  12. INSTALL RADIATOR GRILLE ASSEMBLY

  13. INSTALL FRONT BUMPER WINCH COVER SUB-ASSEMBLY

  14. INSTALL UPPER RADIATOR SUPPORT SEAL

  15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Winch Unit -- Installation



1. INSTALL WINCH ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a crane or equivalent, install the winch assembly.

    CAUTION:
    Be careful as the winch assembly is very heavy.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the wire with the nut.

    Torque:
    9.3 N*m{95 kgf*cm, 83 in.*lbf}
  1. Connect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Move the cover in the direction indicated by the arrow shown in the illustration and attach the 2 claws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Winch.Winch System.Winch Unit  Installation
  1. Install the mounting bracket with the 9 bolts.

    Torque:
    for bolt A:
    33 N*m{336 kgf*cm, 24 ft.*lbf}
    for bolt B:
    19 N*m{194 kgf*cm, 15 ft.*lbf}


2. INSTALL WINCH CONTROL WIRE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the winch control wire with the 2 nuts.

    Torque:
    5 N*m{51 kgf*cm, 45 in.*lbf}


3. INSTALL TRANSMISSION OIL COOLER AIR DUCT (w/ Oil Cooler)
  1. Install the oil cooler air duct with the 4 bolts.

    Torque:
    4.9 N*m{50 kgf*cm, 43 in.*lbf}


4. INSTALL RADIATOR SIDE DEFLECTOR LH
  1. Install the side deflector with the 4 clips.



5. INSTALL RADIATOR SIDE DEFLECTOR RH (w/o Oil Cooler)
  1. Install the deflector with the 4 clips.



6. INSTALL FRONT UPPER CENTER BUMPER RETAINER
  1. Install the front upper center bumper retainer with the 3 bolts.



7. INSTALL HEADLIGHT ASSEMBLY LH
  1. for Halogen Headlight:
    (Click here)

  1. for HID Headlight:
    (Click here)



8. INSTALL HEADLIGHT ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


9. INSTALL FRONT BUMPER EXTENSION LH
  1. Install the front bumper extension LH with the 3 bolts.



10. INSTALL FRONT BUMPER EXTENSION RH
HINT:
Use the same procedure described for the LH side.


11. INSTALL FRONT BUMPER COVER
  1. w/ Fog Light:
    Connect the No. 4 engine room wire connector.

  1. Connect the winch control wire connector and attach the 10 claws to install the front bumper cover.

  1. Install the 3 clips, 4 screws and 4 bolts.

  1. Using a T30 "TORX" socket, install the 6 screws.



12. INSTALL RADIATOR GRILLE ASSEMBLY
  1. w/ Wide View Front Monitor System:

    1. Connect the connector.

  1. Attach the 2 clips and 8 claws to install the radiator grille assembly.

  1. Install the 3 screws.



13. INSTALL FRONT BUMPER WINCH COVER SUB-ASSEMBLY
  1. Attach the 3 guides.

  1. Attach the 2 claws and front bumper winch cover sub-assembly.



14. INSTALL UPPER RADIATOR SUPPORT SEAL
(Click here)


15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
  1. Push in the clip to install the front fender splash shield sub-assembly LH.

  1. Install the 3 bolts and screw.



16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
  1. Push in the clip to install the front fender splash shield sub-assembly RH.

  1. Install the 3 bolts and 2 screws.



17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).