Front Bumper (W/ Winch) Reassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Exterior Panels Trim. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL WINCH CONTROL WIRE

  2. INSTALL FRONT LICENSE PLATE BRACKET (w/ Bracket)

  3. INSTALL FRONT NO. 2 BUMPER PROTECTOR

  4. INSTALL LOWER RADIATOR GRILLE LH

  5. INSTALL LOWER RADIATOR GRILLE RH

  6. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

  7. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)

  8. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)

  9. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)

  10. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

  11. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

  12. INSTALL FRONT BUMPER INNER BRACKET (w/ Fog Light)

  13. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Fog Light)

Front Bumper (W/ Winch) -- Reassembly


HINT:
  1. A bolt without a torque specification is shown in the standard bolt chart (Click here).
  2. When installing the front bumper protector, heat the front bumper surface using a heat light.
    Standard Heating Temperature:
    Item
    		Temperature
    Front Bumper
    		20 to 30°C (68 to 86°F)
NOTICE:
Do not heat the front bumper excessively.


1. INSTALL WINCH CONTROL WIRE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Install the winch control wire with the 2 nuts.

    Torque:
    5 N*m{51 kgf*cm, 45 in.*lbf}


2. INSTALL FRONT LICENSE PLATE BRACKET (w/ Bracket)

  1. Install the front license plate bracket with the 2 nuts.



3. INSTALL FRONT NO. 2 BUMPER PROTECTOR

  1. Clean the front bumper cover surface.

    1. Using a heat light, heat the front bumper cover surface.

    2. Remove the double-sided tape from the front bumper cover.

    3. Wipe off any tape adhesive residue with cleaner.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Install new front No. 2 bumper protector.

    1. Remove the peeling paper from the face of new front No. 2 bumper protector.

      HINT:
      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    2. Install the 2 front No. 2 bumper protectors as shown in the illustration.



4. INSTALL LOWER RADIATOR GRILLE LH

  1. Attach the 6 claws to install the lower radiator grille LH.



5. INSTALL LOWER RADIATOR GRILLE RH
HINT:
Use the same procedure described for the LH side.


6. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

  1. Attach the 5 claws to the front bumper hole cover LH.

  1. Install the 2 screws and 2 retainers.



7. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)
HINT:
Use the same procedure described for the LH side.


8. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)

  1. Attach the 5 claws to the front bumper hole cover LH.

  1. Install the screw and 2 retainers.



9. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)
HINT:
Use the same procedure described for the LH side.


10. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

  1. Connect the connector.

  1. Attach the 2 guides and install the fog light assembly LH.

  1. Install the 2 screws.



11. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)
HINT:
Use the same procedure described for the LH side.


12. INSTALL FRONT BUMPER INNER BRACKET (w/ Fog Light)

  1. Attach the 3 claws and install the front bumper inner bracket.



13. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Fog Light)

  1. Attach the 11 clamps to install the No. 4 engine room wire.

  1. Connect the 2 connectors.