Front Bumper (For Standard) Reassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Exterior Panels Trim. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL FRONT BUMPER NO. 2 GUARD (w/ Garnish)

  2. INSTALL FRONT BUMPER GUARD GARNISH (w/ Garnish)

  3. INSTALL FRONT BUMPER GUARD (w/ Garnish)

  4. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (w/ Bracket)

  5. INSTALL FRONT BUMPER NO. 2 PROTECTOR

  6. INSTALL FRONT BUMPER PAD

  7. INSTALL FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light)

  8. INSTALL FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light)

  9. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

  10. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)

  11. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY LH

  12. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY RH

  13. INSTALL NO. 4 ENGINE ROOM WIRE

  14. INSTALL NO. 1 ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

  15. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

  16. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

  17. INSTALL FRONT BUMPER INNER BRACKET (w/ Fog Light)

  18. INSTALL HEADLIGHT CLEANER HOSE

  19. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

  20. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

  21. INSTALL HEADLIGHT CLEANER WASHER NOZZLE COVER LH (w/ Headlight Cleaner System)

  22. INSTALL HEADLIGHT CLEANER WASHER NOZZLE COVER RH (w/ Headlight Cleaner System)

  23. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

Front Bumper (For Standard) -- Reassembly



1. INSTALL FRONT BUMPER NO. 2 GUARD (w/ Garnish)
  1. Attach the 15 claws to install the front bumper No. 2 guard.

  1. Install the 2 clips.



2. INSTALL FRONT BUMPER GUARD GARNISH (w/ Garnish)
  1. Attach the 6 guides to install the front bumper guard garnish.

  1. Install the 4 clips.



3. INSTALL FRONT BUMPER GUARD (w/ Garnish)
  1. Attach the 4 claws to install the front bumper guard.

  1. Install the 6 nuts.



4. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (w/ Bracket)
  1. Attach the 2 claws.

  1. Install the front bumper extension mounting bracket with the 2 bolts.



5. INSTALL FRONT BUMPER NO. 2 PROTECTOR
HINT:
When installing the front bumper No. 2 protector, heat the rear bumper cover using a heat light.
Standard:
Item
Temperature
Front Bumper Cover
20 to 30°C (68 to 86°F)
NOTICE:
Do not heat the front bumper cover excessively.
  1. When using a new front bumper cover:

    1. Clean the surface of a new front bumper cover.

    2. Using a heat light, heat the front bumper cover surface.

  1. When reusing the front bumper cover:

    1. Using a heat light, heat the front bumper cover surface.

    2. Remove the double-sided tape from the front bumper cover.

    3. Wipe off any tape adhesive residue with cleaner.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Front Bumper (For Standard)  Reassembly
  1. Install 2 new front bumper No. 2 protectors.

    1. Remove the peeling paper from the face of 2 new front bumper No. 2 protectors.

      HINT:
      After removing the peeling paper, keep the exposed adhesive free from foreign matter.
    2. Align the front bumper No. 2 protector with the mark-off line of the rear bumper cover and install it as shown in the illustration.

      HINT:
      Press the front bumper No. 2 protector firmly to install it.
      Text in Illustration
      *a
      Mark-off Line


6. INSTALL FRONT BUMPER PAD
HINT:
When installing the front bumper pad, heat the rear bumper cover using a heat light.
Standard:
Item
Temperature
Front Bumper Cover
20 to 30°C (68 to 86°F)
NOTICE:
Do not heat the front bumper cover excessively.
  1. When using a new front bumper cover:

    1. Clean the surface of a new front bumper cover.

    2. Using a heat light, heat the front bumper cover surface.

  1. When reusing the front bumper cover:

    1. Using a heat light, heat the front bumper cover surface.

    2. Remove the double-sided tape from the front bumper cover.

    3. Wipe off any tape adhesive residue with cleaner.



  1. Install 4 new front bumper pad.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Front Bumper (For Standard)  Reassembly


    1. Remove the peeling paper from the face of 4 new front bumper pad.

      HINT:
      After removing the peeling paper, keep the exposed adhesive free from foreign matter.
    2. Install the front bumper pad as shown in the illustration.

      HINT:
      Press the front bumper pad firmly to install it.


7. INSTALL FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light)
  1. Attach the 3 claws to install the fog light mounting bracket LH.



8. INSTALL FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light)
HINT:
Use the same procedure described for the LH side.


9. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)
  1. Attach the 4 claws to the front bumper hole cover LH.

  1. Install the screw.

  1. Attach the 2 guides to the fog light bracket LH.

  1. Install the 3 screws.



10. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)
HINT:
Use the same procedure described for the LH side.


11. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY LH
  1. Attach the 10 claws to install the lower radiator grille sub-assembly LH.

  1. Install the 3 clips.



12. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


13. INSTALL NO. 4 ENGINE ROOM WIRE
  1. Attach the 10 clamps to install the No. 4 engine room wire.



14. INSTALL NO. 1 ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)
HINT:
Use the same procedure for both No. 1 ultrasonic sensors.


  1. Attach the claw as shown in the illustration to install the No. 1 ultrasonic sensor.

    HINT:
    1. Be careful of connector direction when inserting the sensor connector.
    2. Do not damage the bumper when inserting the sensor connector.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Front Bumper (For Standard)  Reassembly



  1. Connect the 2 connectors.

    NOTICE:
    1. Push the sensor perpendicularly to the bumper with the palm of the hand.
    2. Pay attention not to damage the sensor.
    3. Approach the wire harness connector straight to the sensor connector.
    HINT:
    1. When connecting the wire harness to the sonar sensor, hold the sensor from bumper surface.
    2. After connecting the wire harness to the sonar sensor, push the sensor from the bumper surface.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Front Bumper (For Standard)  Reassembly



15. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)
  1. Attach the 2 guides to install the fog light assembly LH.

  1. Install the 2 screws.

  1. Connect the connector.



16. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)
HINT:
Use the same procedure described for the LH side.


17. INSTALL FRONT BUMPER INNER BRACKET (w/ Fog Light)
  1. Attach the 3 claws and install the front bumper inner bracket.



18. INSTALL HEADLIGHT CLEANER HOSE
  1. Attach the 4 clamps and install the headlight cleaner hose.



19. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)


  1. Attach the guide and claw to temporarily install the headlight washer actuator sub-assembly LH as shown in the illustration.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Front Bumper (For Standard)  Reassembly



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Push up the headlight cleaner clamp B.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the headlight washer actuator sub-assembly LH with the headlight cleaner clamp.

  1. Connect the headlight cleaner hose.



20. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)
HINT:
Use the same procedure described for the LH side.


21. INSTALL HEADLIGHT CLEANER WASHER NOZZLE COVER LH (w/ Headlight Cleaner System)
  1. Attach the claw to install the headlight cleaner washer nozzle cover LH.



22. INSTALL HEADLIGHT CLEANER WASHER NOZZLE COVER RH (w/ Headlight Cleaner System)
HINT:
Use the same procedure described for the LH side.


23. INSTALL RADIATOR GRILLE SUB-ASSEMBLY
  1. Attach the 10 claws to install the radiator grille assembly.