Power Back Door Drive Unit Removal

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Door Hatch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  4. REMOVE REAR NO. 2 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat)

  5. REMOVE REAR STEP COVER

  6. REMOVE REAR DOOR SCUFF PLATE RH

  7. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE

  8. REMOVE REAR SEAT COVER CAP RH (w/ Rear No. 2 Seat)

  9. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY RH

  10. REMOVE CENTER BACK DOOR GARNISH

  11. REMOVE BACK DOOR SIDE GARNISH RH

  12. REMOVE BACK DOOR SERVICE HOLE COVER RH

  13. REMOVE REAR UPPER PILLAR GARNISH RH

  14. REMOVE POWER BACK DOOR UNIT ASSEMBLY

Power Back Door Drive Unit -- Removal



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  1. Remove the tonneau cover.



4. REMOVE REAR NO. 2 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat)
(Click here)
HINT:
Use the same procedure described for the LH side.


5. REMOVE REAR STEP COVER


Land Cruiser. Urj200, 202 Grj200 Vdj200
HINT:
Use the same procedure to remove the step cover on the other side.

  1. Detach the 2 claws and remove the step cover.



6. REMOVE REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedures described for the LH side.


7. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 6 clips and remove the support plate.



8. REMOVE REAR SEAT COVER CAP RH (w/ Rear No. 2 Seat)


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit Removal
HINT:
Use the same procedure to remove the rear seat cover cap on the other side.

  1. Using a screwdriver, detach the 3 claws and remove the rear seat cover cap.

    HINT:
    Tape the screwdriver tip before use.


9. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY RH


Land Cruiser. Urj200, 202 Grj200 Vdj200
HINT:
When removing the front quarter trim panel, operate the reclining adjuster release handle and move the No. 1 rear seat to the position shown in the illustration.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 3 claws and remove the cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt and rear No. 1 seat belt anchor.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/ Rear No. 2 Seat, except Face to Face Seat Type:

    1. Detach the 3 claws and remove the cover.



      2. Land Cruiser. Urj200, 202 Grj200 Vdj200

    2. Remove the bolt and rear No. 2 seat belt anchor.



  1. w/ Rear No. 2 Seat, except Face to Face Seat Type:

    1. Remove the clip and bolt.

    2. Detach the 16 clips and 2 claws.

    3. w/o Rear Air Conditioning System:
      Disconnect the rear seat lock control lever cable and then remove the quarter trim panel.



    4. w/ Rear Air Conditioning System:
      Disconnect the thermistor connector and rear seat lock control lever cable, and then remove the quarter trim panel.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit Removal



  1. w/o Rear No. 2 Seat or w/ Rear No. 2 Seat, for Face to Face Seat Type:

    1. Remove the clip.



    2. Detach the 16 clips and 2 claws, and remove the quarter trim panel.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit Removal



  1. w/ Tonneau Cover:

    1. Remove the screw and clip.



    2. Detach the 16 clips and 2 claws, and remove the quarter trim panel.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit Removal



10. REMOVE CENTER BACK DOOR GARNISH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 5 clips and 4 claws, and remove the center back door garnish.



11. REMOVE BACK DOOR SIDE GARNISH RH

  1. w/o Power Back Door:

    HINT:
    Use the same procedure described for the LH side.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/ Power Back Door:

    1. Detach the clip and 4 claws, and remove the back door side garnish RH.



12. REMOVE BACK DOOR SERVICE HOLE COVER RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit Removal

  1. Move the back door to a half-open position so that the hole in the center of the back door service hole cover RH is aligned lengthwise with the power back door rod.

    Text in Illustration
    *1
    		Power Back Door Rod
    *2
    		Hole of Back Door Service Hole Cover RH
    *a
    		Back Door is Half-open


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 clips and separate the back door service hole cover RH, passing the power back door rod through the hole of the back door service hole cover RH.

    NOTICE:
    If the back door is in a fully-open position, the power back door rod will interfere with the hole of the back door service hole cover RH, so do not perform this operation with the back door in a fully open position.
    HINT:
    If any of the clips have remained on the back door, remove the clips from the back door and install them to the back door service hole cover RH.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the ball joint bolt, power back door rod and back door stay plate.

  1. Remove the back door service hole cover RH from the power back door rod.



13. REMOVE REAR UPPER PILLAR GARNISH RH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a moulding remover, detach the 2 claws and open the seat belt shoulder anchor cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt and seat belt shoulder anchor.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/o Power Back Door:

    1. Detach the 5 clips and remove the rear upper pillar garnish.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit Removal

  1. w/ Power Back Door:

    1. Detach the 5 clips.

    2. Pass the power back door rod through the rear upper pillar garnish, and remove the rear upper pillar garnish.



14. REMOVE POWER BACK DOOR UNIT ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector

  1. Remove the 4 bolts.

  1. Detach the 2 claws and remove the power back door unit assembly.