Back Door (For Double Swing Out Type) Disassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Door Hatch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE ASSIST GRIP LH (for LH Side)

  2. REMOVE DOOR INSIDE HANDLE BEZEL LH (for LH Side)

  3. REMOVE BACK DOOR TRIM PANEL ASSEMBLY LH (for LH Side)

  4. REMOVE REAR ASSIST GRIP REINFORCEMENT LH (for LH Side)

  5. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY LH (for LH Side)

  6. REMOVE BACK DOOR SERVICE HOLE COVER LH (for LH Side)

  7. REMOVE BACK DOOR LOCK CONTROL ASSEMBLY (for LH Side)

  8. REMOVE BACK DOOR REMOTE CONTROL ASSEMBLY (for LH Side)

  9. REMOVE BACK DOOR LOCK ASSEMBLY (for LH Side)

  10. REMOVE BACK DOOR OUTSIDE HANDLE (for LH Side)

  11. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (for LH Side)

  12. REMOVE REAR DOOR CHILD LOCK PROTECTION COVER (for LH Side)

  13. REMOVE BACK DOOR NO. 3 WEATHERSTRIP (for LH Side)

  14. REMOVE BACK DOOR NO. 2 STOPPER CUSHION (for LH Side)

  15. REMOVE DOOR DUST PROOF SEAL LH (for LH Side)

  16. REMOVE BACK DOOR CHECK ASSEMBLY LH (for LH Side)

  17. REMOVE ASSIST GRIP RH (for RH Side)

  18. REMOVE BACK DOOR TRIM COVER RH (for RH Side)

  19. REMOVE CENTER STOP LIGHT ASSEMBLY (for RH Side)

  20. REMOVE BACK DOOR TRIM PANEL ASSEMBLY RH (for RH Side)

  21. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)

  22. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

  23. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

  24. REMOVE REAR WASHER NOZZLE (w/ Rear Wiper)

  25. REMOVE REAR ASSIST GRIP REINFORCEMENT RH (for RH Side)

  26. REMOVE BACK DOOR SERVICE HOLE COVER RH (for RH Side)

  27. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY RH (for RH Side)

  28. REMOVE BACK DOOR HANDLE GROMMET (for RH Side)

  29. REMOVE LOWER BACK DOOR LOCK ASSEMBLY (for RH Side)

  30. REMOVE UPPER BACK DOOR LOCK ASSEMBLY (for RH Side)

  31. REMOVE BACK DOOR CENTER WEATHERSTRIP (for RH Side)

  32. REMOVE BACK DOOR NO. 2 STOPPER SUB-ASSEMBLY (for RH Side)

  33. REMOVE DOOR DUST PROOF SEAL RH (for RH Side)

  34. REMOVE BACK DOOR LOCK STRIKER PLATE ASSEMBLY (for RH Side)

  35. REMOVE BACK DOOR CHECK ASSEMBLY RH (for RH Side)

Back Door (For Double Swing Out Type) -- Disassembly



1. REMOVE ASSIST GRIP LH (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door (For Double Swing Out Type)  Disassembly
  1. Using a screwdriver, detach the 2 claws and open the 2 covers.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    Protective Tape


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and assist grip.



2. REMOVE DOOR INSIDE HANDLE BEZEL LH (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the claw and open the cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the screw.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door (For Double Swing Out Type)  Disassembly
  1. Using a screwdriver, detach the 2 claws.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    Protective Tape
  1. Detach the guide and remove the door inside handle bezel in the direction indicated by the arrow in the illustration.



3. REMOVE BACK DOOR TRIM PANEL ASSEMBLY LH (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 10 clips and remove the back door trim panel.



4. REMOVE REAR ASSIST GRIP REINFORCEMENT LH (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and rear assist grip reinforcement.



5. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY LH (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the screw.

  1. Detach the guide and remove the back door inside handle in the direction indicated by the arrow in the illustration.

  1. Disconnect the 2 links from the back door inside handle.



6. REMOVE BACK DOOR SERVICE HOLE COVER LH (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the 2 connectors and detach the 3 clamps.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Pull out the 2 links and wire harness from the back door service hole cover, and then remove the back door service hole cover.

    HINT:
    Remove any remaining butyl tape from the back door panel.


7. REMOVE BACK DOOR LOCK CONTROL ASSEMBLY (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door (For Double Swing Out Type)  Disassembly
  1. Rotate the snap in the direction indicated by the arrow in the illustration to detach the snap from the link.

    Text in Illustration
    *1
    Snap
  1. Disconnect the link from the back door lock control.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, detach the clip and remove the back door lock control.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clip from the back door panel.



8. REMOVE BACK DOOR REMOTE CONTROL ASSEMBLY (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the guide and disconnect the cable.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp.

  1. Using a T30 "TORX" socket wrench, remove the bolt and back door remote control.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the guide and disconnect the cable from the back door remote control.



9. REMOVE BACK DOOR LOCK ASSEMBLY (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the 2 connectors.

  1. Using a T30 "TORX" socket wrench, remove the 4 bolts and back door lock.



10. REMOVE BACK DOOR OUTSIDE HANDLE (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and back door outside handle.



11. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door (For Double Swing Out Type)  Disassembly
  1. Detach the clamp and disconnect the connector.

  1. Detach the grommet, and then pull out the wire harness from the back door panel.

    Text in Illustration
    *1
    Grommet


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 10 clips and remove the back door outside garnish.



12. REMOVE REAR DOOR CHILD LOCK PROTECTION COVER (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the rear door child lock protection cover.



13. REMOVE BACK DOOR NO. 3 WEATHERSTRIP (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 16 clips and remove the back door No. 3 weatherstrip.



14. REMOVE BACK DOOR NO. 2 STOPPER CUSHION (for LH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the back door No. 2 stopper cushion.



15. REMOVE DOOR DUST PROOF SEAL LH (for LH Side)


Land Cruiser. Urj200, 202 Grj200 Vdj200
HINT:
Use the same procedure for both door dust proof seals.
  1. Remove the door dust proof seal.



16. REMOVE BACK DOOR CHECK ASSEMBLY LH (for LH Side)
  1. Detach the clamp of the wire harness.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, 2 nuts and back door check.



17. REMOVE ASSIST GRIP RH (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door (For Double Swing Out Type)  Disassembly
  1. Using a screwdriver, detach the 2 claws and open the 2 covers.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *1
    Protective Tape


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and assist grip.



18. REMOVE BACK DOOR TRIM COVER RH (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 5 clips and 2 claws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp and 2 claws and remove the back door trim cover.



19. REMOVE CENTER STOP LIGHT ASSEMBLY (for RH Side)
  1. Remove the center stop light assembly from the center stop light cover.

  1. Disconnect the connector.



20. REMOVE BACK DOOR TRIM PANEL ASSEMBLY RH (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 13 clips and remove the back door trim panel.



21. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)
  1. Open the wiper arm head cap.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the nut and remove the rear wiper arm and blade assembly.



22. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Remove the 3 bolts and rear wiper motor assembly.



23. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the rear wiper motor grommet.



24. REMOVE REAR WASHER NOZZLE (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the washer hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the rear washer nozzle.



25. REMOVE REAR ASSIST GRIP REINFORCEMENT RH (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and rear assist grip reinforcement.



26. REMOVE BACK DOOR SERVICE HOLE COVER RH (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the back door service hole cover.

    HINT:
    Remove any remaining butyl tape from the back door panel.


27. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY RH (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T30 "TORX" socket wrench, remove the bolt and back door inside handle.



28. REMOVE BACK DOOR HANDLE GROMMET (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the back door handle grommet.



29. REMOVE LOWER BACK DOOR LOCK ASSEMBLY (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp and disconnect the cable.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts, 2 screws and lower back door lock.



30. REMOVE UPPER BACK DOOR LOCK ASSEMBLY (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts.

  1. Pull out the cable from the back door panel, and then remove the upper back door lock.



31. REMOVE BACK DOOR CENTER WEATHERSTRIP (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 5 clips and remove the back door center weatherstrip.



32. REMOVE BACK DOOR NO. 2 STOPPER SUB-ASSEMBLY (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and back door No. 2 stopper.



33. REMOVE DOOR DUST PROOF SEAL RH (for RH Side)


Land Cruiser. Urj200, 202 Grj200 Vdj200
HINT:
Use the same procedure for both door dust proof seals.
  1. Remove the door dust proof seal.



34. REMOVE BACK DOOR LOCK STRIKER PLATE ASSEMBLY (for RH Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T40 "TORX" socket wrench, remove the 2 bolts and back door lock striker plate.



35. REMOVE BACK DOOR CHECK ASSEMBLY RH (for RH Side)
  1. Detach the clamp of the wire harness.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, 2 nuts and back door check.