Back Door Disassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Door Hatch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE BACK DOOR GRIP

  4. REMOVE LOWER BACK DOOR STOPPER CUSHION

  5. REMOVE CENTER BACK DOOR GARNISH

  6. REMOVE CENTER STOP LIGHT ASSEMBLY

  7. REMOVE BACK DOOR SIDE GARNISH LH

  8. REMOVE BACK DOOR SIDE GARNISH RH

  9. REMOVE BACK DOOR SERVICE HOLE COVER RH (w/ Power Back Door)

  10. REMOVE ASSIST GRIP (for Face to Face Seat Type)

  11. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)

  12. REMOVE DOOR OPENING SWITCH SUB-ASSEMBLY (for Face to Face Seat Type)

  13. REMOVE BACK DOOR GARNISH

  14. REMOVE REAR HEADER SPEAKER ASSEMBLY (for 14 Speakers)

  15. REMOVE REAR ASSIST GRIP REINFORCEMENT (for Face to Face Seat Type)

  16. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)

  17. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)

  18. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)

  19. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

  20. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

  21. REMOVE BACK DOOR LOCK COVER

  22. REMOVE BACK DOOR LOCK ASSEMBLY

  23. REMOVE DOOR CONTROL SWITCH ASSEMBLY (w/ Power Back Door)

  24. REMOVE LICENSE PLATE LIGHT ASSEMBLY (for Standard)

  25. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY

  26. REMOVE REAR TELEVISION CAMERA ASSEMBLY (w/ Parking Assist Monitor System or Rear View Monitor System)

  27. REMOVE LIFT GATE WEATHERSTRIP

  28. REMOVE CUSHION

  29. REMOVE LOWER BACK DOOR STOPPER

  30. REMOVE REAR LIGHT ASSEMBLY LH

  31. REMOVE REAR LIGHT ASSEMBLY RH

  32. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

  33. REMOVE BACK DOOR GLASS CHANNEL LH (w/o Power Back Door)

  34. REMOVE BACK DOOR GLASS CHANNEL RH (w/o Power Back Door)

  35. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

  36. REMOVE REAR WASHER NOZZLE (w/ Rear Wiper)

  37. REMOVE BACK DOOR STAY ASSEMBLY LH

  38. REMOVE BACK DOOR STAY ASSEMBLY RH

  39. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE

  40. REMOVE BACK DOOR TRIM COVER LH

  41. REMOVE BACK DOOR TRIM COVER RH

  42. REMOVE BACK DOOR TRIM PANEL ASSEMBLY

  43. REMOVE NO. 2 BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (w/ Tire Carrier)

  44. REMOVE LICENSE PLATE LIGHT ASSEMBLY (w/ Tire Carrier)

  45. REMOVE REAR LICENSE LIGHT COVER (w/ Tire Carrier)

  46. REMOVE REAR BUMPER ASSEMBLY

  47. REMOVE SPARE TIRE

  48. REMOVE LOWER BACK DOOR TORSION BAR ASSEMBLY

  49. REMOVE BACK DOOR TORSION BAR GUIDE

  50. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY

  51. REMOVE LOWER TAIL GATE LOCK ASSEMBLY RH

  52. REMOVE BACK DOOR REMOTE CONTROL ASSEMBLY

  53. REMOVE LOWER TAIL GATE LOCK ASSEMBLY LH

  54. REMOVE TAIL GATE STAY SUB-ASSEMBLY LH

  55. REMOVE TAIL GATE STAY SUB-ASSEMBLY RH

  56. REMOVE BACK DOOR DAMPER ASSEMBLY (w/ Power Back Door)

Back Door -- Disassembly



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE BACK DOOR GRIP


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a moulding remover, detach the 5 claws and open the cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T30 "TORX" wrench, remove the 2 screws.

  1. Detach the claw and remove the back door grip.



4. REMOVE LOWER BACK DOOR STOPPER CUSHION


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and 2 lower back door stopper cushions.



5. REMOVE CENTER BACK DOOR GARNISH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 5 clips and 4 claws, and remove the center back door garnish.

  1. Disconnect the connector.



6. REMOVE CENTER STOP LIGHT ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the stop light.



7. REMOVE BACK DOOR SIDE GARNISH LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 3 clips and 2 claws, and remove the back door side garnish LH.



8. REMOVE BACK DOOR SIDE GARNISH RH
  1. w/o Power Back Door:

    HINT:
    Use the same procedure described for the LH side.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Power Back Door:

    1. Detach the clip and 4 claws, and remove the back door side garnish RH.



9. REMOVE BACK DOOR SERVICE HOLE COVER RH (w/ Power Back Door)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Move the back door to a half-open position so that the hole in the center of the back door service hole cover RH is aligned lengthwise with the power back door rod.

    Text in Illustration
    *1
    Power Back Door Rod
    *2
    Hole of Back Door Service Hole Cover RH
    *a
    Back Door is Half-open


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 clips and separate the back door service hole cover RH, passing the power back door rod through the hole of the back door service hole cover RH.

    NOTICE:
    If the back door is in a fully-open position, the power back door rod will interfere with the hole of the back door service hole cover RH, so do not perform this operation with the back door in a fully open position.
    HINT:
    If any of the clips have remained on the back door, remove the clips from the back door and install them to the back door service hole cover RH.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the ball joint bolt, power back door rod and back door stay plate.

  1. Remove the back door service hole cover RH from the power back door rod.



10. REMOVE ASSIST GRIP (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and assist grip.



11. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 4 claws and remove the No. 2 back door service hole cover.

  1. Disconnect connector.



12. REMOVE DOOR OPENING SWITCH SUB-ASSEMBLY (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the door opening switch sub-assembly.



13. REMOVE BACK DOOR GARNISH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, detach the 14 clips and remove the back door garnish.



14. REMOVE REAR HEADER SPEAKER ASSEMBLY (for 14 Speakers)
HINT:
Use the same procedure as for the opposite side.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 screws.

  1. Disconnect the connector and remove the rear header speaker assembly.



15. REMOVE REAR ASSIST GRIP REINFORCEMENT (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts.

  1. Detach the 2 claws and remove the rear assist grip reinforcement.



16. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T25 "TORX" wrench, remove the 6 screws.

  1. Detach the 2 clips and remove the power back door sensor assembly LH.



17. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)
HINT:
Use the same procedure described for the LH side.


18. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and slide the rear wiper arm head cap.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Raise the rear wiper arm head cap.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the nut and rear wiper arm and blade assembly.



19. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the rear wiper motor grommet.



20. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Remove the 3 bolts and rear wiper motor assembly.



21. REMOVE BACK DOOR LOCK COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 4 claws and remove the back door lock cover.



22. REMOVE BACK DOOR LOCK ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/o Power Back Door:

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Bolt
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Connector

    1. Disconnect the connector.

    2. Remove the 3 bolts and back door lock assembly.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Power Back Door:

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Bolt
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Connector

    1. Disconnect the 2 connectors.

    2. Remove the 4 bolts and back door lock assembly.



23. REMOVE DOOR CONTROL SWITCH ASSEMBLY (w/ Power Back Door)
  1. Disconnect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 4 claws and remove the back door control switch.



24. REMOVE LICENSE PLATE LIGHT ASSEMBLY (for Standard)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Detach the 2 claws in the order shown in the illustration and remove the license plate light.

  1. Disconnect the connector.



25. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws.

  1. Disconnect the connector and then remove the back door opener switch assembly.



26. REMOVE REAR TELEVISION CAMERA ASSEMBLY (w/ Parking Assist Monitor System or Rear View Monitor System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T30 "TORX" socket wrench, remove the 2 screws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Detach the 2 grommet screws and remove the television camera assembly.



27. REMOVE LIFT GATE WEATHERSTRIP


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 25 clips and remove the lift gate weatherstrip.

    NOTICE:
    Do not pull strongly on the lift gate weatherstrip as it may tear.


28. REMOVE CUSHION


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 cushions.



29. REMOVE LOWER BACK DOOR STOPPER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and lower back door stopper.



30. REMOVE REAR LIGHT ASSEMBLY LH
NOTICE:
If the rear combination light assembly LH has removed, replace the rear light gasket LH and rear light packing with a new one.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Put protective tape around the rear light assembly LH.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Protective Tape


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Remove the 3 nuts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Pull the rear light assembly LH toward the rear of the vehicle to detach the pin to remove it.



31. REMOVE REAR LIGHT ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


32. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Put protective tape around the back door outside garnish sub-assembly.

    Text in Illustration
    *a
    Protective Tape


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 6 clips and remove the back door outside garnish sub-assembly.



33. REMOVE BACK DOOR GLASS CHANNEL LH (w/o Power Back Door)


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Using a clip remover, remove the clip.

  1. Remove the back door glass channel LH.



34. REMOVE BACK DOOR GLASS CHANNEL RH (w/o Power Back Door)
HINT:
Use the same procedure described for the LH side.


35. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Power Back Door:

    1. Remove the 2 hole plugs and 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/o Power Back Door:
    Remove the 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 3 clips and remove the rear spoiler sub-assembly.



36. REMOVE REAR WASHER NOZZLE (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the washer hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the rear washer nozzle.



37. REMOVE BACK DOOR STAY ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and stay.

    CAUTION:
    Remove the door stay while supporting the back door with one hand.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and stay.

    CAUTION:
    Remove the door stay while supporting the back door with one hand.


38. REMOVE BACK DOOR STAY ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


39. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 6 clips and remove the rear floor mat support plate.



40. REMOVE BACK DOOR TRIM COVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the back door trim cover LH as shown in the illustration.



41. REMOVE BACK DOOR TRIM COVER RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the back door trim cover RH as shown in the illustration.



42. REMOVE BACK DOOR TRIM PANEL ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts.

  1. Detach the 16 clips and remove the back door trim panel assembly.



43. REMOVE NO. 2 BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (w/ Tire Carrier)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 nuts and disconnect the connector.



  1. Put protective tape around the No. 2 back door outside garnish sub-assembly.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly


    Text in Illustration
    *a
    Protective Tape
    -
    -
  1. Detach the 8 clips.

  1. Pull out the wire harness of the license plate light from the tail gate, and remove the No. 2 back door outside garnish sub-assembly.



44. REMOVE LICENSE PLATE LIGHT ASSEMBLY (w/ Tire Carrier)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and 2 lights.



45. REMOVE REAR LICENSE LIGHT COVER (w/ Tire Carrier)


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Put protective tape around the rear license light cover.

  1. Detach the 7 claws and remove the double-sided tape to remove the rear license light cover.

    Text in Illustration
    *a
    Protective Tape
    *b
    Double-sided Tape


46. REMOVE REAR BUMPER ASSEMBLY
  1. for Standard:

    1. Remove the rear bumper assembly (Click here).

  1. w/ Towing Hitch:

    1. Remove the rear bumper assembly (Click here).

  1. w/ Pintle Hook:

    1. Remove the rear bumper assembly (Click here).



47. REMOVE SPARE TIRE


48. REMOVE LOWER BACK DOOR TORSION BAR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and lower back door torsion bar assembly.



49. REMOVE BACK DOOR TORSION BAR GUIDE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the back door torsion bar guide.



50. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Remove the screw and back door inside handle.

    Text in Illustration
    *1
    Back Door Handle Grommet
  1. Remove the back door handle grommet.



51. REMOVE LOWER TAIL GATE LOCK ASSEMBLY RH


  1. w/o Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Using a T30 "TORX" wrench, remove the 3 screws and lower tail gate lock assembly RH.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Disconnect the cable from the lower tail gate lock assembly RH.



  1. w/ Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Disconnect the connector.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Using a T30 "TORX" wrench, remove the 4 screws and lower tail gate lock assembly RH.



52. REMOVE BACK DOOR REMOTE CONTROL ASSEMBLY


  1. w/o Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Remove the 2 screws.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Disconnect the left side cable.

    4. Remove the back door remote control assembly.



  1. w/ Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Disconnect the connector.

    2. Remove the 2 screws and back door remote control assembly.



53. REMOVE LOWER TAIL GATE LOCK ASSEMBLY LH


  1. w/o Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Using a T30 "TORX" wrench, remove the 3 screws and lower tail gate lock assembly LH.



  1. w/ Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Disconnect the connector.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Using a T30 "TORX" wrench, remove the 4 screws and lower tail gate lock assembly LH.



54. REMOVE TAIL GATE STAY SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T40 "TORX" socket, remove the 2 screws and tail gate stay sub-assembly LH.



55. REMOVE TAIL GATE STAY SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


56. REMOVE BACK DOOR DAMPER ASSEMBLY (w/ Power Back Door)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and back door damper assembly.