Rear Door Reassembly

w/ Spot Cover:

1. Using a heat light, heat the vehicle body surface.
   

2. Remove the double-sided tape from the vehicle body.
   

3. Wipe off any tape adhesive residue with cleaner.
   

4. Using a heat light, heat the vehicle body and a new rear door weatherstrip LH.
   

5. Remove the peeling paper from the face of the rear door weatherstrip LH.
   

   HINT:

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.

6. Attach the 21 clips to install a new rear door weatherstrip LH.
   

   HINT:

   1. If clips are damaged during installation, replace them.
      
   2. Press the rear door weatherstrip LH firmly to install it.
      

w/o Spot Cover:

1. Attach the 21 clips to install the rear door weatherstrip LH.
   

   HINT:

   If clips are damaged during installation, replace them.

Apply MP grease to the sliding areas of the rear door check assembly LH.

Install the rear door check assembly LH to the door panel with the 2 nuts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Install the bolt.

Torque:

27 N*m{275 kgf*cm, 20 ft.*lbf}

Connect the connector.

Attach the 2 clamps to install the No. 4 electrical key wire harness to the rear door outside handle frame sub-assembly LH.

Attach the nut and 2 guides to install the rear door outside handle frame sub-assembly LH.

Using a T30 "TORX" wrench, install the rear door outside handle frame sub-assembly LH with the screw.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

w/ Entry and Start System:

1. Attach the clamp.
   

Attach the 2 claws to install the rear door No. 2 outside handle pad LH.

Attach the 3 claws to install the rear door No. 1 outside handle pad LH.

Install the rear door outside handle assembly LH.

Attach the 2 claws and connect the holder.

w/ Entry and Start System:

1. Connect the connector.
   





2. Attach the 3 claws to install the connector and connector cover.
   

Attach the claw to install the rear door outside handle cover LH.

Using a T30 ''TORX'' socket, install the rear door outside handle cover LH with the "TORX" screw.

Install the rear door inside locking cable assembly LH.

Attach the 3 claws.

Install the rear door lock remote control cable assembly LH.

Attach the claw.

Apply MP grease to the sliding parts of the rear door lock assembly.

Insert the rear door lock assembly to the rear door outside handle release plate, and set it to the rear door panel.

Make sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.

Using a T30 ''TORX'' wrench, the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Clean the vehicle body surface.

1. Using a heat light, heat the vehicle body surface.
   

2. Remove the double-sided tape from the vehicle body surface.
   

3. Wipe off any tape adhesive residue with cleaner.
   

Install a new window frame moulding.

1. Using a heat light, heat a new window frame moulding and the vehicle body surface.
   

2. Remove the peeling paper from the face of the window frame moulding.
   

   HINT:

   After removing the peeling paper, keep the exposed adhesive free from foreign matter.





3. Attach the clip and double-sided tape to install the window frame moulding.
   

   HINT:

   Press the window frame moulding firmly to install it.

Attach the claw to install the belt moulding.

Apply MP grease to the sliding and rotating areas of the regulator motor.

Using a T25 "TORX" driver, install the motor with the 3 screws.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

HINT:

A new rear window regulator motor uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.

Apply MP grease to the sliding parts of the rear door window regulator sub-assembly LH.

Loosely install the temporary bolt onto the rear door window regulator sub-assembly LH.

Insert the rear door window regulator sub-assembly LH into the door panel. Use the temporary bolt to hang the rear door window regulator sub-assembly LH on the door panel.

NOTICE:

Be careful not to drop the rear door window regulator sub-assembly LH as it may become damaged.

Temporarily install the rear door window regulator sub-assembly LH with the 3 bolts.

Tighten the 4 bolts in the order shown in the illustration.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Attach a new clip to install the rear door No. 2 frame garnish LH.

Attach a new clip to install the rear door frame garnish LH.

Install the rear door glass channel filler onto the rear door glass.

Apply soapy water to the inside of the rear door glass channel sub-assembly LH.

Using a plastic-faced hammer, tap the channel onto the glass to install the rear door glass channel sub-assembly LH.

NOTICE:

Be careful not to damage the glass or rear door glass channel sub-assembly LH.

Slide the rear door glass sub-assembly LH as shown in the illustration to install it.

Install the rear door quarter window glass LH to the rear door quarter window weatherstrip LH.

Install the rear door quarter window glass LH together with the rear door quarter window weatherstrip LH in the direction indicated by the arrow in the illustration.

Install the rear door rear lower window frame sub-assembly LH with the 2 bolts and screw.

Install the rear door glass run LH.

Attach the claw to install the rear door panel protector LH.

Apply butyl tape to the door.

Pass the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH through a new rear door service hole cover LH.

NOTICE:

1. When installing the rear door service hole cover LH, pull the links and connectors through the rear door service hole cover LH.
   
2. There should be no wrinkles or folds after attaching the rear door service hole cover LH.
   
3. After attaching the rear door service hole cover LH, check the sealing quality.
   

Connect the 3connectors.

Attach the 7clamps.

Install the bolt as shown in the illustration.

Torque:

8.4 N*m{86 kgf*cm, 74 in.*lbf}

Temporarily install the speaker by attaching the claw of the speaker to the door panel.

Install the speaker with the 3 screws.

NOTICE:

Do not touch the cone part of the speaker.

Connect the connector.

Align the speaker to the door position pins labeled A.

Install the speaker with the 2 screws.

NOTICE:

Do not touch the cone part of the speaker.

Attach the clamp and connect the connector.

Install the rear door inside handle bezel LH to the trim board with the 6 screws.

Attach the 2 claws to install the rear door inside handle sub-assembly LH.

Attach the clamp to install the connector.

Connect the connector.

Install the rear door inner glass weatherstrip LH to the door panel.

Connect the connector.

Connect the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH to the rear door inside handle sub-assembly LH.

Attach the 4 claws and pin.

Attach the 9 clips to install the rear door trim board sub-assembly LH.

Install the 3 screws.

Attach the 9 claws to install the assist grip cover LH to the rear door trim board sub-assembly LH.

Attach the 2 claws to install the rear power window regulator switch assembly.

Connect the connector.

Attach the 7 claws to install the rear door upper armrest base panel assembly LH.

Attach the 4 claws to install the rear door inside handle bezel LH.

Connect the connector.

Attach the claw of the courtesy light to the rear door trim.