Front Door Disassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Door Hatch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH (w/ Outside Moulding)

  4. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH

  5. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)

  6. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH

  7. REMOVE FRONT UPPER ARMREST BASE PANEL LH

  8. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY

  9. REMOVE DOOR ASSIST GRIP COVER LH

  10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

  11. REMOVE FRONT INNER DOOR GLASS WEATHERSTRIP LH

  12. REMOVE SEAT MEMORY SWITCH (w/ Seat Position Memory System)

  13. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH

  14. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH

  15. REMOVE FRONT DOOR WIRING SUB-ASSEMBLY

  16. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

  17. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Seat Position Memory System)

  18. REMOVE FRONT DOOR PANEL PROTECTOR LH

  19. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

  20. REMOVE SIDE AIRBAG SENSOR ASSEMBLY LH (w/ Curtain Shield Airbag)

  21. REMOVE FRONT DOOR SERVICE HOLE COVER LH

  22. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

  23. REMOVE FRONT DOOR GLASS RUN LH

  24. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

  25. REMOVE LOWER DOOR FRAME GARNISH LH

  26. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH

  27. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH

  28. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

  29. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

  30. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH

  31. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

  32. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD LH

  33. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD LH

  34. REMOVE FRONT DOOR LOCK ASSEMBLY LH

  35. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

  36. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

  37. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

  38. REMOVE NO. 2 ELECTRICAL KEY WIRE HARNESS (w/ Entry and Start System)

  39. REMOVE FRONT DOOR LOCK OPEN ROD LH

  40. REMOVE FRONT NO. 2 DOOR STIFFENER CUSHION

  41. REMOVE FRONT DOOR CHECK ASSEMBLY LH

  42. REMOVE FRONT DOOR WEATHERSTRIP LH

Front Door -- Disassembly


HINT:
  1. Use the same procedure for the RH side and LH side.
  2. The procedure listed below is for the LH side.
  3. Use the same procedure for RHD and LHD vehicles.
  4. The procedures listed below are for LHD vehicles.


1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH (w/ Outside Moulding)
(Click here)


4. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the clip and claw, and remove the front door lower frame bracket garnish LH.



5. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the claw.

  1. Remove the courtesy light and then disconnect the connector.



6. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, detach the 4 claws and remove the front door inside handle bezel LH.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Protective Tape


7. REMOVE FRONT UPPER ARMREST BASE PANEL LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a moulding remover, detach the 5 claws.

  1. Disconnect the connector and remove the armrest base panel.



8. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 3 screws and master switch.



9. REMOVE DOOR ASSIST GRIP COVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a moulding remover, detach the 8 claws and remove the door assist grip cover LH.



10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. Remove the 3 screws.

  1. Remove the 13 clips.

  1. Remove the front inner door glass weatherstrip LH together with the front door trim board sub-assembly LH by pulling them upward in the order shown in the illustration.

    HINT:
    Make sure that the pin labeled A in the illustration is detached from the door panel.

  1. Disconnect the each connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the 2 cables from the front door inside handle sub-assembly LH.



11. REMOVE FRONT INNER DOOR GLASS WEATHERSTRIP LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 4 clips and remove the front inner door glass weatherstrip LH from the front door trim board sub-assembly LH.

    NOTICE:
    1. Squeeze the metal clip to remove it.
    2. The metal clip may be deformed if it is forcibly pulled.


12. REMOVE SEAT MEMORY SWITCH (w/ Seat Position Memory System)


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector.

  1. Remove the screw and seat memory switch.



13. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and remove the front door inside handle sub-assembly LH.



14. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 8screws and front door inside handle bezel LH.



15. REMOVE FRONT DOOR WIRING SUB-ASSEMBLY

  1. Detach the 2 clamps and remove the front door wiring sub-assembly.



16. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. w/ Power Mirror Control System:

    1. Disconnect the connector labeled A.

    2. Detach the clamp.

  1. Remove the 3 nuts and claw.

  1. Remove the outer rear view mirror.



17. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Seat Position Memory System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the 2 connectors.

  1. Remove the 2 screws and outer mirror control ECU assembly.



18. REMOVE FRONT DOOR PANEL PROTECTOR LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the screw, and remove the front No. 1 door stiffener cushion and front door panel protector LH.



19. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

  1. Disconnect the speaker connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 4 screws and speaker.

    NOTICE:
    Do not touch the cone part of the speaker.


20. REMOVE SIDE AIRBAG SENSOR ASSEMBLY LH (w/ Curtain Shield Airbag)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector.

  1. Remove the bolt and side airbag sensor.



21. REMOVE FRONT DOOR SERVICE HOLE COVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a clip remover, detach the 9 clamps.

  1. Remove the bolt and disconnect the 2 connectors.

  1. Remove the front door service hole cover LH.

    HINT:
    Remove the remaining tape on the door.


22. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

  1. Driver Side:
    Temporarily install the multiplex network master switch.

  1. Passenger Side:
    Temporarily install the power window regulator switch assembly.

  1. Connect the cable to the negative (-) battery terminal.

  1. Move the front door glass sub-assembly until the bolts appear in the service holes.

  1. Disconnect the cable from the negative (-) battery terminal.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts.

    NOTICE:
    Be careful when removing the bolts as the glass may fall and become damaged.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the front door glass sub-assembly in the direction indicated by the arrows in the illustration.

    HINT:
    Remove the front door glass sub-assembly upward.
    NOTICE:
    Be careful not to damage the glass.

  1. Driver Side:
    Remove the multiplex network master switch.

  1. Passenger Side:
    Remove the power window regulator switch assembly.



23. REMOVE FRONT DOOR GLASS RUN LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the front door glass run LH.



24. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt.

  1. Detach the guide and front door rear lower frame sub-assembly LH.



25. REMOVE LOWER DOOR FRAME GARNISH LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the claw and remove the lower door frame garnish LH.



26. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. Put protective tape around the belt moulding.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the claw and remove the belt moulding.



27. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. Put protective tape around the window frame moulding.

  1. Detach the clip and remove the double-sided tape to remove the window frame moulding.



28. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. Loosen the temporary bolt.

    Text in Illustration
    *a
    		Temporary Bolt

  1. Remove the 5 bolts, and front door window regulator sub-assembly LH.

    HINT:
    Remove the front door window regulator sub-assembly LH through the service hole.
    NOTICE:
    Be careful when removing the bolts as the front door window regulator sub-assembly LH may fall and become damaged.

  1. Remove the front door window regulator sub-assembly LH and the front power window regulator motor assembly LH as a unit.

  1. Remove the temporary bolt from the front door window regulator sub-assembly LH.



29. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. Using a T25 "TORX" driver, remove the 3 screws and front power window regulator motor assembly.

    NOTICE:
    Be careful when removing the screws as the motor may fall and become damaged.
    Text in Illustration
    *a
    		 for Models with Jam Protection Function on 4 Windows
    *b
    		for Front Passenger Side, for Models with Jam Protection Function on Driver Door Window Only


30. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the hole plug.

  1. Using a T30 "TORX" wrench, loosen the screw and remove the front door outside handle cover LH with the door lock cylinder installed.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and remove the front door outside handle cover LH.



31. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


  1. w/ Entry and Start System:



      Land Cruiser. Urj200, 202 Grj200 Vdj200

    1. Using a screwdriver, detach the 2 claws of the connector cover in the direction indicated and disconnect the connector cover.

      HINT:
      Tape the screwdriver tip before use.
      Text in Illustration
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      		Protective Tape


      2. Land Cruiser. Urj200, 202 Grj200 Vdj200

    2. Using a screwdriver, detach the 2 claws of the connector in the direction indicated and disconnect the connector.

      HINT:
      Tape the screwdriver tip before use.
      Text in Illustration
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      		Protective Tape


      3. Land Cruiser. Urj200, 202 Grj200 Vdj200

    3. Detach the 2 claws and remove the holder in the direction indicated by the arrow in the illustration.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the front door outside handle assembly LH by sliding and pulling it in the direction indicated by the arrow in the illustration.

    NOTICE:
    If the release plate is not pulled and held when removing the front door outside handle assembly LH, the release plate will interfere with the front door outside handle assembly LH and become damaged.


32. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 3 claws and remove the front door front outside handle pad LH.



33. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and remove the front door rear outside handle pad LH.



34. REMOVE FRONT DOOR LOCK ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a T30 "TORX" wrench, remove the 3 screws.

    HINT:
    Remove the door lock through the service hole.
    NOTICE:
    Be careful when removing the screws as the door lock may fall and become damaged.


35. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the front door lock remote control cable assembly LH.



36. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, detach the 3 claws.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Protective Tape


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the front door inside locking cable assembly LH.



37. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. Using a T30 "TORX" wrench, loosen the screw.

    Text in Illustration
    *a
    		Clamp
    *b
    		Nut
    *c
    		Guide

  1. w/ Entry and Start System:
    Detach the clamp.

  1. Detach the nut and 2 guides and remove the front door outside handle frame sub-assembly LH in the direction indicated by the arrow in the illustration.



38. REMOVE NO. 2 ELECTRICAL KEY WIRE HARNESS (w/ Entry and Start System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. Detach the 2 clamps and guide and remove the No. 2 electrical key wire harness from the front door outside handle frame sub-assembly LH.

    Text in Illustration
    *a
    		Guide
    *b
    		Clamp


39. REMOVE FRONT DOOR LOCK OPEN ROD LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

  1. Remove the front door lock open rod LH.



40. REMOVE FRONT NO. 2 DOOR STIFFENER CUSHION


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts.

  1. Detach the 2 clamps and front No. 2 door stiffener cushion.



41. REMOVE FRONT DOOR CHECK ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the bolt, 2 nuts and front door check assembly LH.

    NOTICE:
    Be careful when removing the bolt and nuts as the front door check assembly LH may fall and become damaged.
    HINT:
    Remove the front door check assembly LH through the service hole.


42. REMOVE FRONT DOOR WEATHERSTRIP LH


  1. Using a clip remover, detach the 21 clips and remove the front door weatherstrip LH.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Front Door Disassembly

    HINT:
    If clips are damaged during removal, replace them.

    Text in Illustration
    *A
    		w/ Spot Cover
    		*B
    		w/o Spot Cover
    *1
    		Double-sided Tape
    		-
    		-